BMW 328i Sedan 1992-1998 Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Designation: 328i Sedan Chassis Code: E36 Body Style: Sedan Model Years: 1992-1998 Codes Engine Code: M52B28 Transmission Codes: ZF 5HP18...

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类型: Car

斯库: 216643

标签: 1992 1993 1994 1995 1996 1997 1998 328i Sedan BMW Car Cars Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

3 Series

Model Designation:

328i Sedan

Chassis Code:

Body Style:

Sedan

Model Years:

1992-1998

Codes

Engine Code:

M52B28

Transmission Codes:

ZF 5HP18 (Automatic), Getrag 260 (Manual)

👋 Introduction

Market Position

Segment:

Compact Executive Sedan

Reputation:

Known for sporty handling, refined engineering, and driver engagement

Competitive Analysis

Key Competitors:

Mercedes-Benz C-Class, Audi A4, Lexus ES, Infiniti G20

Key Features

Handling:

Balanced chassis, rear-wheel drive, sophisticated suspension

Engine:

Smooth inline-six engine, known for linear power delivery

Build Quality:

Typical BMW build quality with durable materials

📋 Manual Details

Coverage Areas

Covered Regions:

North America, Europe, Global (specifications may vary slightly)

Page Count

Estimated Page Count:

~1500-2000+

Manual Type

Type:

Official Factory Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

Searchable Text:

Printable:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Cylinder Head, Block, Pistons, Crankshaft, Connecting Rods, Valvetrain

Engine Management:

Fuel Injection (DME), Ignition System, Sensors (MAF, O2, Crank, Cam), ECU

Cooling System:

Radiator, Water Pump, Thermostat, Hoses, Coolant Types

Exhaust System:

Exhaust Manifold, Catalytic Converter, Muffler, O2 Sensors

Fuel System:

Fuel Pump, Filter, Injectors, Fuel Tank, Lines

Transmission Manual:

Clutch, Gearbox, Shifter Linkage, Torque Specs

Transmission Automatic:

Transmission Unit, Valve Body, Torque Converter, Fluid Changes, Solenoids

Drivetrain:

Driveshaft, CV Joints, Differential, Axles

Suspension Front:

Struts, Control Arms, Bushings, Ball Joints, Springs

Steering:

Power Steering Pump, Rack and Pinion, Tie Rods, Steering Column

Brakes Front:

Vented Discs, Calipers, Pads, ABS Components

Electrical System:

Battery, Alternator, Starter Motor, Wiring Diagrams, Fuses, Relays

Suspension Rear

Rear Suspension:

Multi-link Suspension, Control Arms, Bushings, Springs, Shocks

Brakes Rear

Rear Brakes:

Solid Discs, Calipers, Pads, ABS Components

Electrical System

Lighting System:

Headlights, Taillights, Interior Lights, Fog Lights

Instrumentation:

Instrument Cluster, Gauges, Warning Lights

Comfort Systems:

Climate Control (HVAC), Power Windows, Locks, Mirrors, Seats

Body Exterior

Panels:

Fenders, Hood, Doors, Trunk Lid, Bumpers, Body Alignment

Glass Seals:

Windshield, Side Glass, Rear Glass, Seals, Wipers

Body Interior

Trim:

Dashboard, Door Panels, Headliner, Carpets, Seats

Procedures Included

Routine Maintenance:

Oil Changes, Filter Replacements, Fluid Checks, Spark Plug Replacement

Troubleshooting:

Diagnostic Codes (OBD-I/II), Symptom-Based Diagnostics, Electrical Fault Finding

Repair Procedures:

Component Replacement, Engine Rebuild, Transmission Overhaul, Suspension Bushing Replacement

Component Disassembly:

Step-by-step guides for removing and reinstalling major components

Wiring Diagrams:

Comprehensive electrical schematics for all systems

Specifications Torque:

All critical fastener torque values

Technical Depth

Depth:

Comprehensive, suitable for professional technicians and advanced DIYers

Diagnostic Capability:

Detailed diagnostic procedures, including specific test measurements and expected values

📊 Manual Specifications

File Format

Type:

PDF (Portable Document Format)

Print Quality

Quality:

High-resolution scans of original factory documentation

Binding Type

Type:

N/A (Digital Format)

Paper Type

Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

3.0L Inline 6-Cylinder (M52B28)

Bore X Stroke:

84.0 mm x 89.6 mm

Displacement:

2793 cc (2.8 Liters)

Compression Ratio:

10.2:1

Valve Train:

DOHC, 24 Valves (4 per cylinder), VANOS (Variable Valve Timing)

Performance

Horsepower:

190 hp @ 5300 RPM (U.S. Spec)

Torque:

205 lb-ft @ 3950 RPM (U.S. Spec)

Fuel System

Induction:

Multi-Point Fuel Injection (Bosch Motronic DME)

Fuel Type:

Premium Unleaded Gasoline (91 Octane Recommended)

Engine Oil Capacity:

6.0 Quarts (5.7 Liters) with filter

Engine Oil Type:

SAE 5W-30 or 5W-40 Synthetic (BMW LL-98 Approved)

🔧 Transmission

Standard

Type:

5-Speed Manual (Getrag 260/5)

Optional

Type:

4-Speed Automatic (ZF 5HP18)

Features

Manual Gear Ratios:

1st: 4.23, 2nd: 2.52, 3rd: 1.67, 4th: 1.23, 5th: 1.00, Reverse: 3.71

Automatic Features:

Sport Mode, Lock-up Torque Converter

Transmission Fluid Manual:

MTF LT-2 (BMW Manual Transmission Fluid)

Transmission Fluid Automatic:

ZF Lifeguardfluid 5 (or equivalent ATF)

Automatic Fluid Capacity:

~8.5 Quarts (8.0 Liters)

📐 Dimensions

Exterior

Length:

177.2 inches (4499 mm)

Width:

68.5 inches (1740 mm)

Height:

55.1 inches (1400 mm)

Wheelbase:

106.1 inches (2695 mm)

Front Track:

57.9 inches (1471 mm)

Rear Track:

58.2 inches (1478 mm)

Weights

Curb Weight:

~3350-3450 lbs (1520-1565 kg)

Gross Vehicle Weight Rating:

~4450 lbs (2018 kg)

Towing Capacity:

Not Recommended / Not Specified by Manufacturer

Cargo

Trunk Volume:

~15.0 cu ft (425 Liters)

🛡️ Safety Features

Ratings

NHTSA Frontal Impact:

4-Star Driver, 4-Star Passenger (for similar E36 models)

IIHS Side Impact:

Acceptable (for similar E36 models)

Active Features

Standard (Anti-lock Braking System)

Traction Control:

Optional (ASC/ASC+T - Automatic Stability Control/Traction Control)

Drivetrain:

Rear-Wheel Drive (RWD)

Passive Features

Airbags:

Driver and Front Passenger Airbags

Seatbelts:

3-point inertia-reel seat belts with pretensioners

Body Structure:

Reinforced safety cage, crumple zones

💡 Technology Features

Infotainment

Radio:

AM/FM Stereo with Cassette Player, optional CD Player

Speakers:

Standard 6-speaker system, optional premium Hi-Fi system

Climate Control:

Manual or optional Automatic Climate Control (ECC - Electronic Climate Control)

Driver Assistance

Cruise Control:

Standard

Parking Sensors:

Not available during this model year range

Connectivity

Phone Integration:

Optional BMW Integrated Mobile Phone Preparation (early cellular technology)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 - 10,000 miles or 12 months (depending on driving conditions and oil used), consult manual for specific service indicator reset procedures.

Air Filter Replacement:

Every 30,000 miles or as needed based on inspection

Spark Plug Replacement:

100,000 miles for Long-life Platinum/Iridium plugs (e.g., NGK BKR6EQUP), check manual for specific plug type and interval.

Coolant Flush:

Every 2-3 years or 60,000 miles

Transmission Fluid Change Auto:

Every 60,000 miles or as recommended by BMW, often considered 'lifetime' but fluid degradation occurs.

Brake Fluid Flush:

Every 2 years (hygroscopic nature)

Fluid Specifications

Coolant Type:

BMW Blue Coolant (G48 formulation) or equivalent ethylene glycol based with silicate inhibitors

Power Steering Fluid:

Pentosin CHF 11S or equivalent hydraulic fluid

Differential Fluid:

SAE 75W-90 Synthetic Gear Oil (GL-5 rated)

Known Issues

Cooling System:

Plastic expansion tank cracking, water pump failure (plastic impeller type), thermostat housing leaks.

Suspension:

Worn control arm bushings (lollipops), strut mount failure, rear trailing arm bushings.

Electrical:

Sensor failures (MAF, O2), VANOS solenoid issues, door seal moisture ingress affecting modules.

Engine:

Oil filter housing gasket leaks, oil pan gasket leaks, PCV system issues.

Interior:

Headliner sagging, dashboard cracks, pixelation on instrument cluster displays.

📚 Vehicle History

Brand Heritage

Bmw Philosophy:

Sheer Driving Pleasure, performance-oriented engineering

Model Evolution

E36 Generation:

Introduced in 1990/1991, replaced the E30 3 Series. The 328i model was introduced later in the E36 lifecycle (starting in late 1995 for the 1996 model year in North America).

328I Introduction:

The 328i specifically replaced the 325i, offering increased displacement and power from the M52 engine.

Production

Production Years:

1992-1998 (for E36 3 Series), 1996-1998 (specifically for 328i Sedan in North America)

Manufacturing Locations:

Germany (Hauptwerk Munich), South Africa, USA (Spartanburg, SC - limited production)

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

E36 platform generally well-regarded by automotive publications, though specific 328i awards may be less prominent than the overall generation.

Ratings

Consumer Reports:

Generally rated as a good or excellent performer in its class, with typical German car maintenance costs.