🏷️ Basic Information

Make:

Chevrolet

Model:

S-10 Pickup

Model Variant:

S10

Year:

1992

Platform Code:

GMT400

👋 Introduction

Market Position:

The Chevrolet S-10 Pickup was a highly successful compact pickup truck, offering a balance of utility, maneuverability, and affordability, appealing to a wide range of consumers from tradespeople to personal users.

Key Competitors:

Ford Ranger, Nissan Hardbody, Toyota Pickup (pre-Tacoma).

Manual Value Proposition:

Enables DIY repairs, saving significant labor costs, provides expert guidance for accurate and efficient servicing, covers all model variants for maximum utility.

📋 Manual Details

Vehicle Coverage:

All Chevrolet S-10 Pickup models, engines, trims, and transmission types for the 1992 model year.

Estimated Page Count:

Detailed and comprehensive, typically exceeding 1500 pages for a full workshop manual of this era.

Manual Type:

Complete Workshop Service Repair Manual

Language:

English

Format:

Downloadable Digital File (PDF compatible)

📖 Manual Coverage

Engine Mechanical:

Engine assembly, disassembly, overhaul, lubrication, cooling system, fuel system (carburetor/TBI/CPI), exhaust system, intake system, emission controls, ignition system.

Engine Performance:

Troubleshooting engine performance issues, diagnosis of common faults, component testing.

Transmission Manual:

Manual transmission overhaul, clutch system, shifting mechanisms, lubrication.

Transmission Automatic:

Automatic transmission overhaul, torque converter, shift linkage, hydraulic control, lubrication.

Drivetrain:

Driveshaft, universal joints, rear axle assembly (differential, gears, bearings), front axle components (if applicable to specific 4WD models).

Suspension Steering:

Front suspension (independent, torsion bar), rear suspension (leaf springs), shocks, struts, steering gear, power steering system, wheel alignment specifications.

Brakes:

Front disc brakes, rear drum brakes, parking brake system, hydraulic system (master cylinder, lines, calipers, wheel cylinders), ABS components (if equipped), bleeding procedures, specifications.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), ignition system, lighting, instruments, gauges, fuses, relays, wiring diagrams, diagnostic procedures.

Body Chassis:

Body panel removal/installation, doors, windows, locks, interior trim, seats, exterior trim, frame, underbody coatings, corrosion protection.

HVAC:

Heating system, ventilation, air conditioning (refrigerant handling, component diagnosis and repair).

Emissions Control:

Evaporative emission control (EVAP), exhaust gas recirculation (EGR), catalytic converter, onboard diagnostics (OBD-I).

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks, lubrication points, tire rotation.

Repair:

Step-by-step repair instructions for all major and minor components, component replacement, reassembly.

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting guides, common problem identification.

Diagnostics:

Component testing procedures, resistance, voltage, and current measurements.

Specifications:

Torque specifications, clearances, fluid capacities, pressure readings, electrical resistance values.

Depth Of Coverage:

Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics and bodywork procedures.

📊 Manual Specifications

File Format:

PDF (Portable Document Format)

Print Quality:

High-resolution scans, ensuring clear text and legible diagrams/images when printed.

Binding Type:

Digital Download (no physical binding)

Paper Type:

N/A (Digital format)

⚙️ Engine Specifications

Engine 1:

2.5L (151 cu in) Tech-IV Inline-4 (VIN 'E')

Engine 2:

4.3L (262 cu in) Vortec V6 (VIN 'X')

Horsepower 4.3L V6:

Approx. 160 hp @ 4000 rpm (varies slightly by application)

Torque 4.3L V6:

Approx. 230 lb-ft @ 2400 rpm (varies slightly by application)

Fuel System 2.5L:

Throttle Body Injection (TBI)

Fuel System 4.3L:

Central Port Injection (CPI) or Throttle Body Injection (TBI) depending on specific configuration.

Ignition System:

Distributorless Ignition System (DIS) or Distributor Ignition System (DIS)

🔧 Transmission

Standard Transmission:

5-speed manual transmission (e.g., NVG 76mm/83mm)

Optional Transmission:

4-speed automatic transmission (e.g., THM700R4 / 4L60)

Drivetrain Options:

Rear-wheel drive (RWD) and 4-wheel drive (4WD) configurations available.

📐 Dimensions

Wheelbase Short Bed:

Approx. 108.3 inches

Wheelbase Long Bed:

Approx. 118.0 inches

Curb Weight Range:

Approximately 3,000 - 3,800 lbs, depending on configuration.

🛡️ Safety Features

NHTSA Ratings 1992:

As this is a 1992 model, official NHTSA ratings might be limited or not directly comparable to modern standards. Expect basic safety features for the era.

Active Safety Features:

Anti-lock Braking System (ABS) - typically rear-wheel only on some models.

Passive Safety Features:

Seat belts (lap and shoulder belts for front occupants), reinforced passenger compartment.

💡 Technology Features

Infotainment System:

Basic AM/FM radio, optional cassette player, optional CD player (rare for this era). Analog controls.

Driver Assistance Features:

Limited to ABS on some models. No electronic stability control or adaptive cruise control.

Connectivity Features:

No integrated Bluetooth or USB ports. Optional power windows and locks on higher trims.

🔧 Maintenance

Oil Change Interval 2.5L:

Typically every 3,000 miles or 3 months.

Oil Change Interval 4.3L:

Typically every 3,000 miles or 3 months.

Engine Oil Specification:

API SF or SG, SAE 5W-30 or 10W-30 (depending on ambient temperature, refer to manual for specific ranges).

Coolant Specification:

Ethylene Glycol based antifreeze, meeting GM 1825M specifications (e.g., Dex-Cool not applicable for this era).

Automatic Transmission Fluid:

Dexron-III Automatic Transmission Fluid (ATF).

Manual Transmission Fluid:

SAE 80W-90 GL-4 gear oil (for most manual transmissions).

Brake Fluid Specification:

DOT 3 Brake Fluid.

Power Steering Fluid:

Dexron-III ATF or dedicated power steering fluid.

Common Issues 4.3L V6:

Intake manifold gasket leaks, CPI spider injector issues (if equipped), timing chain wear (high mileage).

Common Issues General:

Rust on body panels (especially cab corners and rocker panels), worn suspension bushings, exhaust system corrosion, electrical connector issues.

Spark Plug Recommendation 4.3L:

AC Delco Professional Iridium or Platinum (e.g., FR3LS). Consult manual for exact gap and part numbers.

Air Filter Part Number Example:

Fram CA3619 or equivalent (varies by engine).

📚 Vehicle History

Chevrolet Truck Legacy:

Chevrolet has a long and storied history in the truck market, dating back to the early 20th century, establishing a reputation for durability and utility.

S10 Introduction:

The S-10 was introduced for the 1982 model year as Chevrolet's first compact pickup truck, designed to compete with imports and offer a smaller, more fuel-efficient alternative to the full-size C/K trucks.

Production Period:

1982-2004 (North America). The 1992 model represents the second generation of the S-10, which debuted in 1994 and was based on the GMT400 platform shared with larger Chevrolet/GMC trucks.

🏆 Awards & Recognition

Truck Of The Year Awards:

While the S-10 itself may not have a specific 'Truck of the Year' award for 1992, it was a highly successful model that contributed significantly to Chevrolet's dominance in the compact truck segment.