Engine Service Repair:
Complete engine disassembly, assembly, diagnosis, and repair.
Transmission Service Repair:
Coverage for both manual and automatic transmissions, including clutch, gearbox, and drive axles.
Brake System:
Maintenance and repair of hydraulic and mechanical brake components, including ABS if applicable to specific trims.
Electrical System:
Detailed wiring diagrams, component testing, and troubleshooting for all electrical circuits.
Suspension:
Diagnosis and repair of front and rear suspension components, alignment procedures.
Steering:
Service and repair of steering rack, power steering system, and associated components.
Cooling System:
Radiator, fan, thermostat, hoses, and water pump service.
Fuel Injection Fuel System:
Diagnosis and repair of fuel delivery, injection systems (likely Bosch or Lucas), fuel pump, injectors, and sensors.
Emission System:
Components related to emissions control, including catalytic converter, oxygen sensors (if equipped).
Engine Control System:
ECU diagnosis, sensor testing, and actuator control related to engine management.
Chassis Body:
Body repair, structural integrity, door mechanisms, and interior trim.
Restraint System:
Information on seat belts and any available airbags (though airbags were less common in base models of this era).
Axle:
Front and rear axle components, differentials, and drive shafts.
Fuel Pump Testing:
Procedures for testing fuel pump output pressure and flow.
Ignition System:
Diagnosis and repair of spark plugs, ignition coils, distributors (if applicable), and ignition control modules.
Exhaust System:
Information on exhaust manifold, catalytic converter, muffler, and pipe repairs.
Climate Control:
Service for heating, ventilation, and air conditioning (HVAC) systems.
General Maintenance:
Routine checks, fluid changes, filter replacements, and lubrication schedules.
Troubleshooting:
Systematic diagnostic procedures for common and complex issues.
Periodic Lubrication:
Detailed lubrication points and recommended lubricant types.
Refurbish Renovate Mend Fix:
Guidance on restoring and repairing various vehicle components.
Engine Diagnostics:
Diagnostic trouble codes (DTCs) and fault finding procedures.
Wheel Alignment:
Specifications and procedures for front and rear wheel alignment.
Bodywork Repair:
Guidance on dent removal, panel replacement, and rust repair.
Interior Trim Removal:
Instructions for accessing components by removing interior panels, seats, and dashboard elements.
Depth:
Comprehensive, covering from basic maintenance to detailed engine and transmission rebuilds, including electrical diagnostics.
Rebuild Procedures:
Detailed step-by-step instructions for engine and transmission rebuilds, including torque specifications and clearances.
Readability Requirements:
Adobe PDF Reader required.
Compression Requirements:
WinZip or equivalent for potential archives.
Operating System Compatibility:
Compatible with all Windows and Mac versions.
Searchability:
PDF format typically allows for text searching of keywords.
Printability:
Designed for clear printing.
Binding:
Digital Download (PDF)
Paper Type:
N/A (Digital)
Engine Variants:
Likely covers 1.1L, 1.4L, 1.6L, 1.8L (including 16v) petrol engines, and 1.7L/1.9L diesel engines, depending on market and trim.
Horsepower Torque:
Detailed specifications for each engine variant will be present, including horsepower and torque figures.
Injection Type:
Includes details on Carburetor (early models) and Multi-Point Fuel Injection (MPI) systems.
Timing Belt Interval:
Likely specifies timing belt replacement intervals, crucial for interference engines.
Oil Change Interval:
Likely 7,500 - 10,000 miles (12,000 - 16,000 km) or 12 months, depending on oil type and driving conditions.
Air Filter Replacement:
Recommended at 15,000 - 20,000 miles (24,000 - 32,000 km) or annually.
Engine Oil Specification:
Likely SAE 10W-40 or 15W-40 API SG or SH, check specific engine variant recommendations.
Coolant Specification:
Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Common Problems:
Potential issues with rust, electrical gremlins (especially early models), clutch wear, and aging suspension components.
Spark Plug Gap:
Specific gap values for each engine variant will be detailed (e.g., 0.7-0.8 mm).
Tire Pressure:
Recommended tire pressures for front and rear axles based on load and tire size.