🏷️ Basic Information

Make:

Kawasaki

Model:

ZXR 750

Model Variant:

H1, H2

Year:

1992

Chassis Code:

ZX750-H1/H2

👋 Introduction

Category:

Supersport Motorcycle

Era:

Early 1990s Hyperbike

Rivals:

Honda CBR750RR, Yamaha FZR750R, Suzuki GSX-R750

Engine Design:

In-line four-cylinder, DOHC, liquid-cooled, emphasizing high-revving power delivery.

Chassis Design:

Aluminum alloy twin-spar frame, advanced suspension components, aerodynamic fairing.

Performance Focus:

Designed for track performance and spirited road riding, a flagship model for Kawasaki's sportbike line.

📋 Manual Details

Primary Coverage:

Comprehensive Service and Repair

Secondary Coverage:

Maintenance, Diagnostics, Troubleshooting, Electrical Diagrams, Specifications

Estimated Page Count:

Approximately 500+

Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF Digital Download

📖 Manual Coverage

Engine:

Cooling system, lubrication, fuel system, ignition system, starting system, engine removal/installation, engine overhaul (cylinder head, pistons, crankshaft, camshafts, valve train), timing chain, oil pump.

Transmission:

Gearbox assembly, clutch operation and adjustment, gear shift mechanism, transmission oil.

Chassis And Suspension:

Front fork (oil, seals, springs, damping), rear shock absorber, swingarm, linkage systems, steering system.

Brakes:

Front and rear brake system hydraulic components, disc replacement, pad replacement, caliper servicing, brake fluid flush and replacement, master cylinder.

Electrical:

Wiring diagrams, battery, charging system (stator, regulator/rectifier), ignition system, lighting (headlight, taillight, indicators), instrumentation, starter motor, fuses, relays, sensors.

Fuel System:

Carburetor removal, cleaning, adjustment, synchronization; fuel pump, fuel filter, fuel tank.

Bodywork And Trim:

Fairing removal and installation, seat, fuel tank, body panels.

Wheels And Tires:

Wheel bearing maintenance, tire pressures, rim inspection.

Maintenance:

Regular servicing, oil and filter changes, spark plug replacement, air filter cleaning/replacement, chain adjustment, brake fluid replacement, coolant flush.

Troubleshooting:

Diagnostic flowcharts for common problems related to engine performance, starting issues, electrical faults, braking concerns.

Repair And Rebuild:

Complete engine overhaul procedures, transmission rebuild, carburetor rebuild, front fork servicing, brake caliper rebuilding.

Adjustments:

Carburetor synchronization, valve clearance adjustment, chain slack adjustment, clutch lever free play, throttle cable free play.

Specifications And Torques:

Detailed torque specifications for all fasteners, critical clearances, fluid capacities, and component measurements.

Depth:

Comprehensive, suitable for both amateur mechanics and professional technicians. Covers everything from basic scheduled maintenance to complete engine and chassis rebuilds.

📊 Manual Specifications

File Type:

Digital (PDF)

Searchability:

Searchable text content for quick information retrieval.

Resolution:

High-resolution scans ensuring clear diagrams and text.

Binding:

N/A (Digital Download)

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Type:

Liquid-cooled, 4-stroke, DOHC, 4 valves per cylinder, inline-four

Displacement:

749 cc (750cc class)

Bore X Stroke:

73.0 mm x 44.7 mm

Compression Ratio:

11.5:1

Horsepower:

Approx. 107 hp @ 11,000 rpm (manufacturer claimed, may vary by region)

Torque:

Approx. 75 Nm (55 lb-ft) @ 9,500 rpm (manufacturer claimed)

Carburetors:

Four Mikuni CVKD36 carburetors

Fuel Capacity:

18 Liters (4.8 US gal)

Ignition System:

Digital CDI with electronic advance

Cooling System:

Liquid-cooled with fan assist

🔧 Transmission

Type:

6-speed constant mesh

Clutch Type:

Wet, multi-plate

Final Drive:

Chain

📐 Dimensions

Length:

Approx. 2,090 mm (82.3 in)

Width:

Approx. 720 mm (28.3 in)

Height:

Approx. 1,160 mm (45.7 in)

Wheelbase:

Approx. 1,440 mm (56.7 in)

Dry Weight:

Approx. 185 kg (408 lbs)

Wet Weight:

Approx. 202 kg (445 lbs) (claimed)

Cargo Capacity:

N/A (Motorcycle)

🛡️ Safety Features

Safety Certification:

N/A (Motorcycle)

Braking System:

Dual front disc brakes, single rear disc brake.

Suspension Damping:

Adjustable front forks and rear shock absorber for optimized handling and stability.

Lighting:

Powerful halogen headlight for improved visibility, rear LED taillight and indicators.

💡 Technology Features

Infotainment System:

N/A (1992 Motorcycle)

Rider Aids:

N/A (1992 Motorcycle - ABS was not standard or widely available)

Connectivity Features:

N/A (1992 Motorcycle)

🔧 Maintenance

Oil Filter Change:

Every 3,000-5,000 km (1,800-3,000 miles) or annually, whichever comes first.

Engine Oil Change:

Every 3,000-5,000 km (1,800-3,000 miles) or annually.

Spark Plug Replacement:

Every 6,000-10,000 km (3,700-6,200 miles).

Valve Clearance Check:

Every 12,000-18,000 km (7,500-11,000 miles).

Brake Fluid Flush:

Every 2 years.

Engine Oil:

API SG, SAE 10W-40 recommended. Check manual for specific viscosity based on temperature.

Coolant:

Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water.

Brake Fluid:

DOT 3 or DOT 4.

Fork Oil:

Kawasaki KHL15-10 (or equivalent SAE 10W fork oil). Specific level and quantity detailed in manual.

Transmission Oil:

API GL-4, SAE 80W-90 gear oil.

Carburetor Synchronization:

Can drift over time, leading to rough idling or uneven throttle response. Regular syncing is recommended.

Cam Chain Tensioner:

Automatic tensioner can sometimes fail, leading to rattling noises. Manual conversion or replacement is a common modification.

Regulator Rectifier:

Can be prone to failure due to heat and electrical load, affecting battery charging. Upgraded aftermarket units are available.

Suspension Seals:

Front fork seals can wear over time, leading to oil leaks. Regular inspection and replacement as needed.

📚 Vehicle History

Kawasaki Sportbike Legacy:

Kawasaki has a long-standing reputation for performance-oriented sportbikes, with the ZXR series being a prominent part of that history.

Zxr Lineage:

The ZXR750 evolved from earlier models like the GPZ750R, incorporating advanced technology and race-inspired design for its era.

1992 Updates:

The 1992 model (H1/H2) saw refinements in styling, suspension, and engine tuning compared to previous generations.

Production Years:

1989-1995 (for the ZXR750 model line)

Manufacturing Location:

Japan

🏆 Awards & Recognition

Motorcycle Press Awards:

Received positive reviews from contemporary motorcycle publications for its performance, handling, and aggressive styling.

Performance Class Rating:

Considered a top-tier supersport motorcycle of its time, often praised for its track capability.

Emissions Certification:

Compliant with relevant emissions standards for its model year and region.