Subaru Legacy 1992 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 1992 Codes Chassis Code: BC/BF/BJ Platform: Subaru Legacy (First Generation) 👋 Introduction Market Position Segment: Mid-size sedan and wagon, known for...

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Legacy

Year:

Codes

Chassis Code:

BC/BF/BJ

Platform:

Subaru Legacy (First Generation)

👋 Introduction

Market Position

Segment:

Mid-size sedan and wagon, known for its standard All-Wheel Drive system.

Competitive Analysis

Competitors:

Toyota Camry, Honda Accord, Mazda 626, Ford Tempo.

Key Features

AWD Standard:

Standard Symmetrical All-Wheel Drive (AWD) was a primary differentiator, offering enhanced traction and stability.

Engine Options:

Offered Boxer engines, known for their low center of gravity and smooth operation.

Target Audience

Audience:

Consumers seeking a reliable, practical, and safe vehicle, particularly those in climates with adverse weather conditions.

📋 Manual Details

Coverage Areas

Coverage Summary:

Complete factory service and repair information for all systems of the 1992 Subaru Legacy.

Page Count

Estimated Pages:

Hundreds (specific count not provided, but described as comprehensive)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, cylinder head, pistons, connecting rods, crankshaft, timing belt, valve train, lubrication system.

Engine Management:

Fuel injection system (MPI), ignition system, emission control systems, ECU diagnostics, sensors and actuators.

Transmission Manual:

Manual transmission (5-speed), clutch operation, assembly, disassembly, gear ratios.

Transmission Automatic:

Automatic transmission (4-speed), hydraulic control, torque converter, assembly, disassembly, shift control.

Drivetrain:

All-Wheel Drive (AWD) system, center differential, front and rear differentials, drive axles, CV joints.

Suspension:

Front suspension (struts, control arms, anti-roll bar), rear suspension (multi-link, struts, trailing arms), wheel bearings.

Brakes:

Front disc brakes, rear disc/drum brakes (depending on trim), brake system bleeding, parking brake, ABS (if equipped).

Steering:

Power steering system, steering gear, steering column, alignment specifications.

Electrical System:

Battery, charging system (alternator), starting system (starter), lighting system, accessories, wiring diagrams, fuse/relay locations.

HVAC:

Heating, ventilation, and air conditioning system operation, components, refrigerant handling, troubleshooting.

Body And Interior:

Body panel removal/installation, door mechanisms, glass, seats, dashboard, trim panels.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections.

Diagnostics:

Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs), component testing procedures.

Repair:

Step-by-step repair instructions for all major mechanical and electrical components, including engine rebuilds, transmission overhauls, and suspension work.

Adjustment:

Alignment adjustments, parking brake adjustments, clutch adjustments, throttle cable adjustments.

Installation:

Installation procedures for specific components like sensors, actuators, and body parts.

Technical Depth

Depth:

Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures.

📊 Manual Specifications

File Format

Format:

Searchability:

Likely searchable text if digitally scanned and processed, allowing for quick information retrieval.

Print Quality

Printability:

Designed for printing, allowing users to print specific pages or the entire manual.

Binding Type

Binding:

N/A (PDF format, user dependent for printing)

Paper Type

Paper Type:

N/A (PDF format, user dependent for printing)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

Engine Type 1:

Naturally Aspirated Boxer-4 (Horizontally Opposed 4-Cylinder)

Displacement 1:

2.2 Liters (2212 cc)

Bore X Stroke 1:

92.0 mm x 82.7 mm

Compression Ratio 1:

9.5:1

Horsepower 1:

110 hp @ 5200 rpm

Torque 1:

133 lb-ft @ 4400 rpm

Valvetrain 1:

SOHC (Single Overhead Camshaft), 16 valves (4 valves per cylinder)

Fuel System

Fuel Delivery 1:

Electronic Multi-Point Fuel Injection (MPI)

Fuel Type 1:

Unleaded Gasoline (87 Octane recommended)

Engine Options

Engine Code 2:

EJ22T (Turbocharged variant)

Engine Type 2:

Turbocharged Boxer-4 (Horizontally Opposed 4-Cylinder)

Displacement 2:

2.2 Liters (2212 cc)

Horsepower 2:

160 hp @ 5600 rpm (approximate, varies by region/spec)

Torque 2:

181 lb-ft @ 4800 rpm (approximate, varies by region/spec)

🔧 Transmission

Standard

Transmission Type Std:

5-speed Manual Transmission

Optional

Transmission Type Opt:

4-speed Automatic Transmission

Features

AWD System:

Symmetrical All-Wheel Drive (standard on most trims)

Center Differential Manual:

Viscous coupling limited-slip center differential

Center Differential Automatic:

Electronically controlled multi-plate transfer clutch (Active AWD)

📐 Dimensions

Exterior

Length:

Sedan: 180.5 in (4585 mm), Wagon: 184.1 in (4676 mm)

Width:

Sedan: 67.3 in (1710 mm), Wagon: 67.3 in (1710 mm)

Height:

Sedan: 54.1 in (1375 mm), Wagon: 54.5 in (1385 mm)

Wheelbase:

101.4 in (2575 mm)

Front Track:

57.7 in (1465 mm)

Rear Track:

57.3 in (1455 mm)

Weights

Curb Weight Min:

Approx. 2800 lbs (1270 kg)

Curb Weight Max:

Approx. 3200 lbs (1450 kg)

Gross Vehicle Weight Rating Gvwr:

Varies by model and configuration

🛡️ Safety Features

Ratings

NHTSA Driver Side Front Impact:

4-star (1992 model year)

NHTSA Passenger Side Front Impact:

4-star (1992 model year)

Active Features

Anti-lock Braking System (ABS) available on some models/trims

Passive Features

Airbags:

Driver-side airbag standard; passenger airbag not available in this generation.

Seatbelts:

Three-point front seatbelts with pre-tensioners, three-point rear seatbelts.

Frame Construction:

Unibody construction with crumple zones.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player, optional CD player. Speaker configurations vary by trim.

Dashboard Instruments:

Analog gauges for speedometer, tachometer, fuel level, coolant temperature, oil pressure (on some models). Warning lights for critical systems.

Driver Assistance

Cruise Control:

Available on most models.

Connectivity

Connectivity Features:

None in the modern sense; primarily mechanical and basic electrical systems.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles or 3.75 months, whichever comes first (under normal driving conditions).

Engine Oil Filter Replacement:

Replace with oil change.

Timing Belt Replacement:

Every 60,000 miles or 5 years (crucial for EJ series engines).

Transmission Fluid Change:

Manual: Check every 30,000 miles, change as needed. Automatic: Every 30,000 miles or 30 months.

Coolant Flush:

Every 30,000 miles or 2 years.

Fluid Specifications

Engine Oil Spec:

API SG or SH, SAE 5W-30 or 10W-30 (depending on climate). Consult manual for exact spec.

Transmission Fluid Manual:

API GL-4, SAE 75W-90.

Transmission Fluid Automatic:

Subaru ATF-HP or equivalent DEXRON II/III compatible fluid.

Brake Fluid Spec:

DOT 3.

Coolant Spec:

Subaru Super Coolant or a 50/50 mix of ethylene glycol and distilled water.

Known Issues

Head Gaskets:

While less prevalent on the EJ22 compared to later EJ25s, internal coolant leaks can occur. The manual will detail inspection and repair. (Note: The EJ22 is generally robust).

Timing Belt Tensioner:

The tensioner and idler pulleys should be inspected and replaced along with the timing belt due to potential failure, which can lead to catastrophic engine damage.

Cv Joints:

With AWD, CV joints are critical wear items and require regular inspection for torn boots and play.

Oxygen Sensors:

Oxygen sensors can degrade over time, affecting fuel economy and emissions. The manual provides testing procedures.

Part Numbers

Timing Belt Kit Example:

Example part number for a timing belt kit might include belt, tensioner, and idler pulleys (specific OEM/aftermarket numbers would be in the manual).

📚 Vehicle History

Brand Heritage

Subaru Philosophy:

Subaru is known for its engineering prowess, particularly its focus on All-Wheel Drive and horizontally opposed Boxer engines.

Model Evolution

Generation Start:

The first generation Subaru Legacy was introduced in 1989 (for the 1990 model year) as a successor to the Subaru Leone.

Year Specific Updates:

The 1992 model year saw minor updates and refinements to the first-generation Legacy platform.

Production

Manufacturing Location:

Japan (Gunma Plant)

Production Years:

1990-1994 (First Generation)

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

The Subaru Legacy was named to Car and Driver magazine's '10Best' list for 1990, highlighting its excellent performance and value.

AWD System Reputation:

Consistently praised for its standard AWD system, establishing Subaru's reputation in this area.