🏷️ Basic Information

Make:

Suzuki

Model:

LT80N Quad Runner

Year:

1992

Vehicle Type:

ATV (All-Terrain Vehicle)

Vin Code:

Typically starts with JSA...

👋 Introduction

Target Audience:

Owners and technicians performing maintenance, repair, and diagnostics on the 1992 Suzuki LT80N Quad Runner.

Value Proposition:

Provides access to official factory data, ensuring accuracy and completeness for effective maintenance and repair, saving time and potential costly errors.

Comprehensiveness:

Full factory service manual offering exhaustive coverage for all aspects of the vehicle's maintenance and repair.

Accessibility:

Instant PDF download allows immediate access to critical repair information.

📋 Manual Details

Primary Coverage:

Complete Workshop Service and Repair

Specific Systems:

Engine, Transmission, Chassis, Electrical, Fuel System, Cooling System, Exhaust System, Brakes, Steering, Suspension, Bodywork, Troubleshooting, Maintenance

Estimated Pages:

Hundreds (actual count may vary but implies comprehensive coverage)

Type:

Official Factory Service Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Detailed disassembly, inspection, repair, and reassembly of all engine components including the cylinder, piston, crankshaft, connecting rod, and valve train (if applicable to this model's specific engine configuration).

Fuel System:

Carburetor adjustment, cleaning, and rebuilding; fuel pump inspection and replacement; fuel tank and line maintenance.

Exhaust System:

Inspection and repair of the exhaust pipe and muffler.

Transmission Drivetrain:

Maintenance and repair of the automatic transmission (CVT type likely), drive shafts, and final drive components.

Brake System:

Brake pad/shoe inspection and replacement, brake caliper/drum service, hydraulic system checks (if applicable), and cable adjustments.

Suspension Steering:

Front and rear suspension component inspection, repair, and alignment procedures; steering column and linkage maintenance.

Electrical System:

Wiring diagrams, ignition system troubleshooting, lighting system maintenance, battery service, starter motor and charging system inspection.

Chassis Bodywork:

Frame inspection, body panel removal and installation, seat maintenance, and other chassis-related components.

Cooling System Components:

Inspection and maintenance of any cooling system components, including radiators or coolant lines if present on the LT80N.

Routine Maintenance:

Detailed procedures for oil changes, filter replacements, spark plug replacement, chain adjustment, and general inspections.

Troubleshooting:

Diagnostic guides and flowcharts for identifying and resolving common operational issues.

Repair Procedures:

Step-by-step instructions for component removal, repair, and reinstallation for virtually all parts of the ATV.

Torque Specifications:

Precise torque values for all critical fasteners to ensure proper assembly and prevent damage.

Special Tools:

Identification of any specialized tools required for specific repair or maintenance tasks.

Depth Level:

Comprehensive rebuild and overhaul capabilities, suitable for professional mechanics and experienced DIY enthusiasts.

📊 Manual Specifications

Format Type:

PDF (Portable Document Format)

Searchability:

Typically includes searchable text for quick access to information.

Printability:

Designed for printing, with instructions on printing specific sections or the entire manual.

Binding:

N/A (Digital Download - binding not applicable, but user can choose binding if printed).

Paper Quality:

N/A (Digital Download - paper type not applicable, but professional printing would recommend durable paper).

⚙️ Engine Specifications

Engine Type:

Two-stroke, Single-cylinder

Displacement:

72 cc (Cubic Centimeters)

Bore X Stroke:

42.0 mm x 51.6 mm

Cooling Method:

Air-cooled

Compression Ratio:

6.6 : 1

Ignition System:

CDI (Capacitor Discharge Ignition)

Horsepower Estimated:

Approximately 6-8 HP (This is an estimate for the class of engine; manual will provide exact if specified).

Torque Estimated:

Not commonly specified for this class of engine in marketing materials, but essential for diagnostics within the manual.

Fuel Delivery:

Carburetor

Carburetor Model:

VM12 (Specific model usually detailed in manual)

Fuel Type:

Unleaded gasoline (Minimum octane rating specified in manual)

Oil Mixture:

Pre-mix (Typically 50:1 or 20:1, detailed in manual)

🔧 Transmission

Transmission Type:

Automatic (CVT - Continuously Variable Transmission)

Drive System:

2WD (Two-Wheel Drive)

Final Drive:

Chain drive

Gearbox Components:

Clutch assembly, variator assembly, reduction gears.

Transmission Fluid Type:

Manual will specify exact type, typically gear oil for reduction gears.

📐 Dimensions

Length:

Approximately 1495 mm (58.9 in)

Width:

Approximately 840 mm (33.1 in)

Height:

Approximately 910 mm (35.8 in)

Wheelbase:

Approximately 1030 mm (40.6 in)

Ground Clearance:

Approximately 85 mm (3.3 in)

Dry Weight:

Approximately 110 kg (242.5 lbs)

Fuel Capacity:

Approximately 4.7 L (1.2 US gal)

🛡️ Safety Features

Safety Standards:

ATV safety standards of the era, emphasis on rider training and responsible use.

Braking System:

Drum brakes front and rear.

Throttle Limiter:

Thumb throttle with a return spring for controlled acceleration, often with a limiter screw.

Lighting:

Headlight and taillight for visibility.

💡 Technology Features

Infotainment System:

Not applicable. This is a utility vehicle focused on performance and reliability.

Driver Assistance Features:

Not applicable. Focus on basic rider control.

Connectivity Features:

Not applicable. This is a mechanical vehicle.

🔧 Maintenance

Engine Oil Change:

Refer to manual for specific mileage/hours; typically every few months or as recommended.

Air Filter Cleaning:

Regular inspection and cleaning, especially in dusty conditions.

Spark Plug Replacement:

As per manual recommendations, often at specific hour or mileage intervals.

Chain Lubrication Adjustment:

Frequent checks and lubrication, adjustment as per manual specs.

Engine Oil Type:

Manual will specify a specific SAE viscosity grade for 2-stroke engines, and potentially a JASO specification.

Transmission Fluid Type:

Manual will specify correct gear oil viscosity and type for the reduction gears.

Common Wear Items:

Carburetor clogging due to infrequent use, aging fuel lines, worn drive chain and sprockets, spark plug fouling (typical for 2-strokes).

Engine Performance Degradation:

Can be due to carbon buildup in the exhaust port, worn piston rings, or carburetor issues.

📚 Vehicle History

Manufacturer Origin:

Japan

Segment Introduction:

The LT80N was a popular entry-level youth ATV, introduced to provide a smaller, manageable option for younger riders.

Predecessors Successors:

Part of Suzuki's Quad Runner lineage, evolving from earlier models and leading to more advanced ATVs.

Production Period:

Produced throughout the late 1980s and into the 1990s, with 1992 being a specific model year.

🏆 Awards & Recognition

Industry Recognition:

While specific awards for the 1992 LT80N are not widely documented, Suzuki's Quad Runner line was highly regarded for its durability and suitability for youth riders in its class.