🏷️ Basic Information

Make:

Mazda

Model:

Millenia / Xedos 9

Product Name:

Mazda Millenia Mazda Xedos 9 Complete Workshop Service Repair Manual

Chassis Codes:

TA (Millenia), JDM Code TBC (Xedos 9)

👋 Introduction

Positioning:

The Mazda Millenia (and its JDM counterpart, the Xedos 9) was positioned as Mazda's flagship luxury sedan, aiming to compete with established German and American luxury marques. It featured advanced technology and a unique styling.

Competitors:

Competed against vehicles like the Lexus ES, Acura Legend, Cadillac DeVille, and Buick Park Avenue.

Distinguishing Features:

Available with Miller-cycle V6 engines (supercharged and naturally aspirated), unique 'E-Twin Scroll' turbocharger system in some markets, luxurious interior appointments, advanced suspension systems (e.g., Miller-cycle engine, active suspension options).

📋 Manual Details

Coverage Years:

1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002

Model Variants Covered:

All models, engines, trim levels, and transmission types

Estimated Page Count:

Extensive (typically 1500+ pages for a complete workshop manual)

Type:

Complete Workshop Service Repair Manual

Language:

English

Format:

Downloadable Digital Format (PDF)

📖 Manual Coverage

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, lubrication system, cooling system, timing system (belt/chain), seals, gaskets

Engine Management:

Fuel injection system, ignition system, emissions control, ECU diagnosis, sensors, actuators

Transmission Manual:

Manual gearbox internals, clutch, linkages, bearings, seals

Transmission Automatic:

Automatic transmission assembly, torque converter, valve body, solenoids, planetary gear sets, hydraulic control, shift control

Drivetrain:

Front-wheel drive system, driveshafts, CV joints, differential

Suspension:

Front suspension (struts, control arms, ball joints), rear suspension (multi-link), springs, shock absorbers, bushings

Steering:

Power steering system, steering rack, column, linkage, hydraulic pump

Brakes:

Front and rear brake systems (disc), calipers, pads, rotors, master cylinder, brake lines, parking brake, ABS system (including sensors, modulator)

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting system, fuses, relays, wiring diagrams, body control modules

HVAC:

Heating, ventilation, and air conditioning (compressor, evaporator, condenser, refrigerant, controls)

Body And Trim:

Exterior panels, interior trim, doors, windows, locks, mirrors, bumpers, hood, trunk

Chassis And Frame:

Frame construction, subframes, mounting points

Maintenance:

Oil changes, filter replacements, fluid checks and flushes, spark plug replacement, belt inspection and replacement, tire rotation, brake pad replacement

Diagnostics:

Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs), circuit testing, component testing

Repair:

Component removal and installation, overhaul procedures, adjustments, system reassembly

Technical Specifications:

Torque specifications, clearances, measurements, tolerances, fluid capacities, wiring diagrams

Special Tools:

Identification and usage of specialized tools required for specific procedures

Depth:

Comprehensive from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and bodywork repairs.

📊 Manual Specifications

Format:

PDF

Searchability:

Likely searchable text (if original document was digital), facilitating quick access to information.

Quality:

High quality, designed for clarity of text and images. Printable page by page or in full.

Binding For Digital:

N/A (Digital download, user can print and bind as desired)

Paper Type For Digital:

N/A (Digital download)

⚙️ Engine Specifications

Engine Code Miller Cycle:

KJ-VEM (Miller Cycle) - 2.3L Supercharged DOHC V6

Engine Code Naturally Aspirated:

KL-G4 (JDM) / KF-ZE (some markets) - 2.5L DOHC V6

Horsepower Miller Cycle:

Approximately 210-217 hp (depending on year and specific variant)

Torque Miller Cycle:

Approximately 207-215 lb-ft (depending on year and specific variant)

Horsepower Naturally Aspirated:

Approximately 170-180 hp (depending on year and specific variant)

Torque Naturally Aspirated:

Approximately 155-160 lb-ft (depending on year and specific variant)

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Type Automatic:

4-speed automatic (e.g., F4AEL, GF4AXP)

Type Manual:

5-speed manual (less common, particularly in North America)

Automatic Features:

Sport mode, manual shift mode (e.g., Shiftronic), adaptive shift logic

Automatic Transmission Fluid Type:

Mazda ATF-M-III or equivalent (Dexron III/Mercon)

📐 Dimensions

Length:

Approximately 192.7 inches (4895 mm)

Width:

Approximately 70.5 inches (1790 mm)

Height:

Approximately 55.3 inches (1405 mm)

Wheelbase:

Approximately 108.3 inches (2750 mm)

Curb Weight:

Approximately 3400-3700 lbs (1542-1678 kg), varies by trim and engine

🛡️ Safety Features

NHTSA Front Crash Test Rating:

Generally rated well for its era, but specific ratings can vary by model year and testing methodology.

ABS:

Standard Anti-lock Braking System (ABS)

Traction Control:

Available Traction Control System (TCS)

Airbags:

Driver and front passenger airbags. Side airbags were optional on some models.

Seatbelts:

Three-point front and rear seatbelts, pre-tensioners for front seatbelts.

💡 Technology Features

Audio System:

Premium Bose audio system available on higher trims, with CD player and AM/FM radio.

Climate Control:

Automatic climate control with dual-zone capability on some models.

Cruise Control:

Standard cruise control.

Keyless Entry:

Available keyless entry and remote unlocking.

Phone Integration:

Limited by era; some models may have had provisions for early hands-free phone systems, but modern Bluetooth connectivity is not standard.

🔧 Maintenance

Engine Oil And Filter Change:

Every 5,000 - 7,500 miles or 6 months, whichever comes first. Refer to manual for specific oil type and viscosity.

Timing Belt Replacement:

Every 60,000 - 90,000 miles for the 2.5L V6 (KL-series). The Miller-cycle engine (KJ-VEM) has a timing chain. Always consult the manual for precise intervals.

Automatic Transmission Fluid Change:

Every 30,000 - 50,000 miles or as per manual recommendations. A flush is often not recommended; drain and fill is preferred.

Engine Oil Type:

Typically SAE 5W-30 or 5W-40, synthetic blend or full synthetic recommended, especially for the supercharged Miller-cycle engine. Check manual for exact API service classification.

Coolant Type:

Mazda long-life coolant or equivalent (e.g., HOAT type), typically a 50/50 mix of coolant and distilled water.

Power Steering Fluid:

Mazda Genuine ATF or compatible ATF.

Miller Cycle Engine Issues:

Potential for supercharger belt failure, oil leaks, intake manifold gasket leaks, and vacuum hose deterioration leading to performance issues.

Automatic Transmission Issues:

Erratic shifting, slipping, or failure to engage gears can occur due to worn clutches, solenoid issues, or fluid degradation. Regular fluid changes are critical.

Suspension Components:

Wear in bushings, ball joints, and tie rod ends can lead to clunking noises and degraded handling.

Electrical Component Failures:

Aging wiring harnesses, failing sensors, and issues with body control modules can lead to various electronic gremlins.

📚 Vehicle History

Mazda Heritage:

Mazda has a long history of producing innovative and engaging vehicles, often pushing boundaries with engine technology and design.

Generation Timeline:

The Millenia/Xedos 9 was Mazda's attempt to capture the luxury segment and was produced from 1993 to 2002. It received a facelift and updates during its production run.

Manufacturing Location:

Japan

🏆 Awards & Recognition

Car And Driver 10 Best:

The Millenia's Miller-cycle engine was recognized by Car and Driver's '10 Best Engines' list multiple times, highlighting its technological innovation.

Jd Power Initial Quality Study:

While initial quality ratings varied by year, the Millenia was generally perceived as a well-built luxury sedan for its time.