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1993-1996 Holden RODEO KB TF140 Service Repair Manual
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Basic Information Identification Make: Holden Model: Rodeo Chassis Code: KB / TF Series Model Years Covered: 1993-1996 Variant Covered: TF140 Codes Chassis Prefix Kb: KB series designation, often referring to...
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| Basic Information | |
| Identification | |
| Make: | Holden |
| Model: | Rodeo |
| Chassis Code: | KB / TF Series |
| Model Years Covered: | 1993-1996 |
| Variant Covered: | TF140 |
| Codes | |
| Chassis Prefix Kb: | KB series designation, often referring to earlier models but used here for the period |
| Chassis Prefix Tf: | TF series designation, the primary platform for this generation |
| Introduction | |
| Market Position | |
| Vehicle Segment: | Compact / Mid-size Light Commercial Vehicle (LCV) / Utility Vehicle |
| Competitive Analysis | |
| Key Competitors: | Toyota Hilux, Nissan Navara (D22), Mitsubishi Triton (MN/MK), Ford Ranger (pre-Mazda BT-50 era) |
| Key Features Manual | |
| Usability: | Easy-to-read text, high-quality diagrams, step-by-step instructions suitable for DIY and professional mechanics |
| Comprehensiveness: | Packed with all necessary information, including manufacturer specifications and technical data |
| Accessibility: | Instant download provides immediate access for timely repairs |
| Manual Details | |
| Coverage Areas | |
| Primary Coverage: | Service and repair procedures for Holden Rodeo TF140 |
| Page Count | |
| Estimated Page Count: | Likely 500+ pages (typical for comprehensive service manuals of this era) |
| Manual Type | |
| Type: | Factory Service Manual / Repair Manual |
| Language | |
| Language: | English |
| Format | |
| File Format: | |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Detailed diagnostics, repair, and overhaul procedures for all applicable engine variants |
| Transmission: | Service and repair for manual and automatic transmissions |
| Drivetrain: | Front-wheel drive (FWD) and 4-wheel drive (4WD) systems, including differentials and driveshafts |
| Suspension: | Front and rear suspension components, alignment specifications, and repair procedures |
| Brakes: | Hydraulic system, brake pads, rotors, drums, parking brake, and ABS (if equipped) |
| Steering: | Power steering system, steering rack/gearbox, and linkage components |
| Electrical: | Wiring diagrams, charging system, starting system, lighting, ignition, and accessories |
| Fuel System: | Fuel pump, injectors, fuel lines, and evaporative emission control systems |
| Cooling System: | Radiator, thermostat, water pump, hoses, and heater core |
| HVAC: | Heating, ventilation, and air conditioning system components and service |
| Body And Trim: | Body panel removal, interior trim, glass replacement, and chassis repair |
| Diagnostic Troubleshooting: | Extensive troubleshooting guides and flowcharts for common issues |
| Procedures Included | |
| Routine Maintenance: | Oil changes, filter replacements, fluid checks, tune-ups, spark plug replacement |
| Component Removal Installation: | Step-by-step guides for removing and installing major and minor components |
| Engine Overhaul: | Piston ring replacement, bearing services, cylinder head rebuilding, timing belt/chain replacement |
| Transmission Rebuild: | Disassembly, inspection, repair, and reassembly of transmission units |
| Brake System Service: | Brake fluid flush, caliper and wheel cylinder replacement, parking brake adjustment |
| Suspension Alignment: | Wheel alignment procedures and specifications |
| Electrical Diagnostics: | Fuse and relay identification, component testing, and wiring harness repair |
| Emissions Control: | Service and repair of emission control components and systems |
| Troubleshooting Guides: | Systematic diagnosis of symptoms and causes |
| Technical Depth | |
| Depth: | Comprehensive, covering both basic DIY repairs and advanced mechanical procedures |
| Diagrams Illustrations: | Detailed exploded views, wiring diagrams, and step-by-step illustrations |
| Manual Specifications | |
| File Format | |
| Format: | |
| Print Quality | |
| Quality: | Full Printable, allowing for high-quality printouts |
| Zoom Functionality | |
| Zoom: | YES (Allows for clear viewing of diagrams and text) |
| Delivery Method | |
| Delivery: | Instant Download |
| Software Requirements | |
| Reader Requirement: | Adobe PDF Reader |
| Unzip Requirement: | WinZip or equivalent decompression software |
| Compatibility | |
| Operating Systems: | All Versions of Windows & Mac |
| Engine Specifications | |
| Primary Engine | |
| Engine Type Tf140: | Likely 2.6L (4ZD1) Isuzu SOHC 8-valve 4-cylinder gasoline engine (common in TF series) |
| Performance 2 6L | |
| Displacement: | 2559 cc (2.6 Liters) |
| Bore X Stroke: | 92.0 mm x 95.0 mm (approximate) |
| Compression Ratio: | 8.5:1 or 8.7:1 (typical) |
| Horsepower Approx: | 108-115 PS (metric horsepower) / 106-114 bhp (SAE Net) |
| Torque Approx: | 200-210 Nm (147-155 lb-ft) @ 2500-3000 RPM |
| Fuel System | |
| Injection System: | Multi-point Fuel Injection (MPI) |
| Fuel Type | |
| Fuel Grade: | Unleaded gasoline (Octane rating as per manufacturer recommendation, typically 91 RON) |
| Ignition System | |
| Ignition Type: | Distributorless Ignition System (DIS) or Distributor-based ignition system |
| Cooling System | |
| Cooling Medium: | Water-glycol mixture (50/50) |
| Engine Codes Potential | |
| Isuzu 4Zd1: | Common engine for this generation/model designation |
| Transmission | |
| Standard Transmission | |
| Type Manual: | 5-speed manual transmission |
| Optional Transmission | |
| Type Automatic: | 4-speed automatic transmission (e.g., JATCO/GM 4L30-E derivative) |
| Features | |
| Drive Type: | RWD and 4WD options available |
| Fluid Specifications | |
| Manual Transmission Fluid: | API GL-4, SAE 75W-90 or 80W-90 gear oil (confirm specific Holden recommendation) |
| Automatic Transmission Fluid: | Dexron IIE or Dexron III (check manual for precise specification) |
| Dimensions | |
| Exterior | |
| Body Styles: | Single Cab, Dual Cab, Utility, Crewman (less common for this specific manual period but possible variant) |
| Weights | |
| Gross Vehicle Weight Rating Gvw: | Varies by configuration, typically 2500-3000 kg |
| Curb Weight: | Varies by configuration, typically 1500-1800 kg |
| Safety Features | |
| Ratings | |
| Crash Test Data: | Limited official crash test data available for this specific era and Australian market configuration. Australian NCAP testing standards were evolving. |
| Passive Features | |
| Seatbelts: | Standard 3-point retractable seatbelts for front occupants, lap belts for rear |
| Body Construction: | Body-on-frame construction |
| Active Features | |
| ABS: | Anti-lock Braking System (ABS) may be optional or standard on higher trims |
| Technology Features | |
| Infotainment | |
| Audio System: | Basic AM/FM radio with cassette player, optional CD player on higher trims. |
| Driver Assistance | |
| Cruise Control: | Optional on some higher trim levels. |
| Connectivity | |
| Auxiliary Input: | Not standard; aftermarket solutions may be available. |
| Maintenance | |
| Service Intervals General | |
| Oil Change Interval: | Every 7,500 km or 6 months (whichever comes first), using the specified oil grade. |
| Air Filter Replacement: | Every 15,000 km or annually, or more frequently in dusty conditions. |
| Fuel Filter Replacement: | Every 30,000 km or 2 years (for gasoline models). |
| Spark Plug Replacement: | Every 40,000 km or as per manual specifications. |
| Fluid Specifications | |
| Engine Oil Grade: | API SG or SH, SAE 10W-30 or 10W-40 (check manual for specific viscosity depending on climate) |
| Engine Oil Capacity: | Approximately 4.3 - 4.5 Liters (with filter change) |
| Coolant Type: | Ethylene Glycol based antifreeze, mixed 50/50 with distilled water. |
| Brake Fluid Type: | DOT 3 or DOT 4 brake fluid (check manual for precise specification) |
| Known Issues | |
| Common Wear Items: | Clutch wear, brake pad/rotor wear, suspension bushings, exhaust system corrosion, radiator leaks, starter motor issues. |
| Engine Specific Concerns: | Potential for head gasket leaks on higher mileage engines, minor oil leaks from valve cover or oil pan gaskets. |
| Electrical Concerns: | Corrosion in connectors, alternator issues, dashboard warning light malfunctions. |
| Vehicle History | |
| Brand Heritage | |
| Holden Legacy: | Holden, an iconic Australian automotive manufacturer, known for its performance and utility vehicles. |
| Model Evolution | |
| Rodeo Generations: | The Holden Rodeo was a rebadged Isuzu D-Max / Faster truck, popular in Australia and New Zealand from the late 1970s through to the late 2000s. |
| Production | |
| Manufacturing Location: | Likely assembled in Australia (e.g., Fishermans Bend, Victoria) from Isuzu kits or fully imported. |
| Model Period | |
| Tf Series Launch: | The TF series Rodeo (which this manual covers) was introduced in 1990/1991, succeeding the KB series. It saw updates through its lifecycle. |
| Awards & Recognition | |
| Recognitions | |
| Market Perception: | Highly regarded for its durability, reliability, and capability as a workhorse utility vehicle in its segment. |