🏷️ Basic Information

Make:

Mitsubishi

Model:

Galant

Generation Code:

E30/E50/E60/E70/E80

Chassis Codes Covered:

E50, E60, E70, E80 (primarily E80 for this generation)

👋 Introduction

Segment:

Mid-size sedan.

Target Audience:

Owners seeking to perform their own maintenance and repairs, independent repair shops, automotive enthusiasts.

Key Competitors:

Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus, Chevrolet Lumina, Mazda MX-6.

Design Philosophy:

Mitsubishi's focus on advanced engineering and a sporty driving experience within the mainstream sedan segment.

Technological Advancements:

For its time, offered features like multi-link suspension and sophisticated engine management systems.

📋 Manual Details

Years Covered:

1993, 1994, 1995, 1996

Market Coverage:

North America (primarily, with potential for global variants referenced)

Estimated Pages:

1500+

Type:

Workshop Service Repair Manual (Factory Service Manual Equivalent)

Language:

English

Format:

Digital Download (PDF)

📖 Manual Coverage

Powertrain:

Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, emissions control.

Transmission:

Automatic transmission (AT), manual transmission (MT) - including diagnostics, repair, and overhaul procedures.

Drivetrain:

Front-wheel drive (FWD) systems, including driveshafts, CV joints, differentials.

Suspension:

Front and rear suspension systems, including shock absorbers, struts, springs, control arms, bushings, wheel alignment specifications.

Steering:

Power steering system, steering gear, tie rods, steering column components, diagnostic and repair procedures.

Brakes:

Front and rear brake systems (disc and drum), ABS system (if equipped), brake fluid specifications, bleeding procedures, caliper and rotor replacement.

Electrical System:

12V battery system, charging system (alternator), starting system (starter motor), lighting system, fuses, relays, wiring diagrams.

Body And Chassis:

Body panels, doors, windows, interior trim, seats, bumpers, frame structure, corrosion protection.

HVAC:

Heating, ventilation, and air conditioning (HVAC) system, including refrigerant handling, compressor, evaporator, condenser, blower motor.

Safety Systems:

Seat belts, airbags (SRS - Supplemental Restraint System) - diagnostic and component replacement (with appropriate safety precautions).

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement.

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting for engine, transmission, electrical, and HVAC issues.

Repair:

Step-by-step repair procedures for all major components, including engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement.

Diagnostics:

OBD-I (On-Board Diagnostics) codes and interpretation (as applicable for the era), sensor testing, actuator testing.

Wiring:

Detailed electrical wiring diagrams for all vehicle systems, component locations, and connector pinouts.

Depth:

Comprehensive: Covers everything from routine maintenance to full engine and transmission overhauls, including detailed diagnostic procedures and specifications.

Diagnostic Tools:

Mentions required tools and specialized equipment for diagnosis and repair.

Torque Specifications:

Detailed torque specifications for all critical fasteners.

Clearances And Tolerances:

Specific engine component clearances and assembly tolerances.

📊 Manual Specifications

Format:

PDF

Searchability:

Likely text-searchable PDF, allowing for quick location of specific topics.

Quality:

High resolution, suitable for printing professional-quality pages.

Binding:

N/A (Digital Download - implies user printing and binding).

Paper:

N/A (Digital Download - implies user printing on desired paper type).

Content Source:

Official Factory Service Manual (FSM) data.

⚙️ Engine Specifications

Engine Code Common:

4G63 (2.0L DOHC Turbo - found in higher trims like GSR/VR-4), 6A12 (2.0L V6 MIVEC), 6A13 (2.5L V6 MIVEC).

Engine Displacement Common Na:

2.0L (1998cc), 2.5L (2498cc)

Engine Configuration:

Inline-4 (4G63), V6 (6A12, 6A13)

Engine Aspiration:

Naturally Aspirated, Turbocharged (on certain performance variants)

Valve Train:

DOHC (Double Overhead Camshaft), 16 Valves (4G63), DOHC, 24 Valves (V6 engines)

Performance Na 2.5L V6:

Approx. 170-180 hp @ 6000 rpm, 174-177 lb-ft torque @ 4500 rpm

Performance Turbo 2.0L:

Approx. 240-276 hp @ 6000 rpm, 260-270 lb-ft torque @ 3000 rpm (depending on specific tune, e.g., VR-4)

Fuel Delivery:

Electronic Fuel Injection (EFI), Multi-point fuel injection (MPI).

Fuel Type:

Unleaded Gasoline

Cooling Type:

Water-cooled, pressurized system.

Oil Type Recommended:

Refer to manual - typically 5W-30 or 10W-30 API SG/SH rated oil.

ECU Type:

Engine Control Unit (ECU) with integrated diagnostics (OBD-I).

🔧 Transmission

Transmission Type Common:

5-speed Manual Transmission (5MT), 4-speed Automatic Transmission (4AT).

Transmission Type Performance:

All-Wheel Drive (AWD) with Active Center Differential (ACD) and viscous coupling on performance models (e.g., VR-4).

Automatic Features:

Electronically controlled automatic transmission, possibly with 'sport' or 'economy' modes on higher trims.

Manual Features:

Close-ratio gearing on performance variants.

Automatic Transmission Fluid:

Refer to manual - typically ATF SP-II or equivalent.

Manual Transmission Fluid:

Refer to manual - typically GL-4 or GL-5 gear oil.

📐 Dimensions

Body Styles:

4-door Sedan, 2-door Coupe (some markets).

Wheelbase:

Approx. 2700-2740 mm (106.3-107.9 inches) depending on specific chassis/trim.

Curb Weight:

Approx. 1400-1600 kg (3086-3527 lbs) depending on engine and configuration.

🛡️ Safety Features

Crash Test Ratings:

N/A specific rating for this era's US models in a standardized format like NCAP. Manual will detail structural integrity and component safety.

ABS:

Anti-lock Braking System (ABS) available as an option on many models.

Airbags:

Driver-side airbag standard on many models, passenger airbag optional or standard on higher trims.

Seat Belts:

3-point front seat belts with pretensioners, 3-point rear seat belts.

💡 Technology Features

Audio System:

Factory AM/FM stereo cassette player, optional CD player. Basic speaker systems.

Climate Control:

Manual climate control with A/C standard or optional on most trims. Automatic climate control available on higher trims.

Cruise Control:

Available on most models.

External Ports:

N/A (Technology of the era predates common external connectivity ports like USB).

🔧 Maintenance

Engine Oil And Filter:

Every 3,750 - 7,500 miles (6,000 - 12,000 km) or 6 months, whichever comes first (refer to specific driving conditions outlined in manual).

Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).

Spark Plugs:

Replace every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on plug type (standard vs. platinum).

Timing Belt:

Crucial: Replace every 60,000 - 90,000 miles (96,000 - 144,000 km) or 5-7 years. Failure can cause catastrophic engine damage (interference engine).

Coolant:

Refer to manual - typically a 50/50 mix of ethylene glycol-based antifreeze and distilled water.

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Engine Performance:

Oil leaks from valve cover gaskets, intake manifold gaskets. Potential for catalytic converter failure. Ignition coil failures. Overheating due to clogged radiator or faulty thermostat.

Transmission:

Automatic transmission clutch pack wear, solenoid issues. Manual transmission clutch wear, synchronizer issues.

Suspension And Steering:

Worn control arm bushings, ball joints, and tie rod ends leading to steering looseness and tire wear. Strut mount bearing failure.

Electrical:

Corrosion in electrical connectors, failing power window motors, headlamp switch issues, instrument cluster problems.

Preventative Measures:

Regularly check all fluid levels, inspect belts and hoses for wear, maintain proper tire inflation, and follow the timing belt replacement schedule diligently.

📚 Vehicle History

Manufacturer Origin:

Japan

Generation Details:

This generation (E80) represented a significant redesign, moving to a more aerodynamic and rounded styling. It was often praised for its handling and performance, especially the 'VR-4' variants which featured advanced AWD and turbocharged V6 or inline-4 engines.

Production Years For Generation:

1992-1999 (global, with market-specific variations).

Manufacturing Locations:

Japan (primarily), with some assembly in other regions.

🏆 Awards & Recognition

Automotive Journal Awards:

While not consistently winning major awards like some competitors, the Galant was generally well-regarded for its styling, handling, and the performance of its VR-4 variants. Specific awards would vary by year and publication.