Category:
Dual-Sport / Adventure Motorcycle
Target Audience:
Riders seeking adventure, touring capabilities, and off-road versatility.
Segment Competitors:
Honda Africa Twin (later models), Suzuki DR650, Kawasaki KLR650 (though often larger displacement).
Motorcycle Purpose:
Designed for both on-road touring and light to moderate off-road exploration.
Manual Value Proposition:
Provides factory-level repair and maintenance guidance, enabling owners to perform tasks that save significant cost compared to dealer servicing.
Product Name:
Yamaha XTZ660 Tenere 1993-1996 Service Repair Factory Manual PDF Download
Applicable Years:
1993, 1994, 1995, 1996
Primary Focus:
Service, Repair, Workshop
Estimated Page Count:
Extensive (Typical for Factory Service Manuals, often 300+ pages)
Type:
Factory Service Manual / Workshop Manual
Digital Format:
PDF Download
Engine System:
Complete overhaul, diagnostics, performance tuning, engine removal/installation, lubrication, cooling system, fuel system, intake and exhaust.
Transmission Drivetrain:
Transmission internal inspection and repair, clutch operation, drive chain maintenance, sprocket replacement, gearbox lubrication.
Electrical System:
Wiring diagrams, starter system, charging system, ignition system, lighting, instrumentation, troubleshooting electrical faults.
Chassis Suspension Steering:
Front fork service, rear shock absorber maintenance, steering head bearing adjustment, wheel and tire service, suspension geometry.
Braking System:
Brake fluid replacement, caliper service, master cylinder overhaul, brake pad replacement, disc inspection.
Bodywork Frame:
Fairing removal and installation, panel repairs, seat servicing, frame inspection, mounting points.
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, brake checks, fluid level checks, spark plug replacement.
Diagnostic Troubleshooting:
Step-by-step fault finding for mechanical and electrical issues, diagnostic codes, common problems.
Repair Rebuild:
Detailed instructions for component disassembly, repair, reassembly, and calibration for all major systems.
Depth:
Comprehensive factory-level detail, suitable for professional technicians and experienced DIY mechanics.
Detail Level:
Includes torque specifications, clearance measurements, timing settings, electrical resistance values, and diagnostic procedures.
Format:
PDF (Portable Document Format)
Printability:
Fully printable, allowing users to print specific pages or sections as needed.
Digital Binding:
N/A (Digital Download)
Digital Paper Type:
N/A (Digital Document)
Searchability:
Likely searchable text within the PDF for quick information retrieval.
Illustrations:
Includes diagrams, illustrations, and schematic drawings to aid understanding.
Engine Type:
Liquid-cooled, four-stroke, DOHC, 5-valve, single-cylinder
Displacement:
660 cc (659 cm³)
Bore X Stroke:
100.0 mm x 84.0 mm
Horsepower Approx:
48.2 HP @ 6,000 RPM (as per typical specifications for this era and engine)
Torque Approx:
5.8 kgf·m @ 5,000 RPM (as per typical specifications for this era and engine)
Fuel Delivery:
Carburetor (e.g., Mikuni BSR32 for earlier models, possibly updated)
Fuel Type:
Unleaded gasoline
Ignition System:
CDI (Capacitor Discharge Ignition)
Overall Safety Design:
Focus on rider control and stability in varied conditions, incorporating robust suspension and braking for its class.
Braking System:
Front: Disc brake, Rear: Disc brake
Frame Construction:
Steel semi-double cradle frame for rigidity and durability.
Oil Change Interval:
Refer to manual (Typically every 3,000-5,000 km or 6 months)
Air Filter Cleaning:
Refer to manual (Periodic inspection and cleaning/replacement)
Spark Plug Replacement:
Refer to manual (Typically every 10,000-20,000 km)
Engine Oil Type:
Refer to manual (e.g., SAE 10W-40 API SG or higher motorcycle-specific oil)
Engine Oil Capacity:
Refer to manual (Approx. 2.4 - 2.6 Liters with filter change)
Coolant Type:
Refer to manual (Ethylene glycol based antifreeze coolant)
Brake Fluid Type:
Refer to manual (DOT 3 or DOT 4)
Common Wear Items:
Clutch wear, drive chain and sprockets, fork seals, voltage regulator (early models), stator.
Carburetor Tuning:
Can require periodic adjustment or cleaning due to age and fuel quality, especially if stored for extended periods.
Electrical Connections:
Corrosion in connectors can lead to intermittent electrical issues, requiring inspection and cleaning.
Yamaha Motorcycles:
Yamaha has a long history of producing reliable and performance-oriented motorcycles across various segments, including adventure touring.
Tenere Lineage:
The Tenere nameplate is synonymous with Yamaha's rally and adventure heritage, stemming from the Paris-Dakar rally success of earlier models like the XT500 and XTZ750.
Xtz660 Placement:
The XTZ660 was developed to offer a more accessible, single-cylinder adventure platform compared to the V-twin XTZ750 Super Tenere, focusing on off-road capability and fuel efficiency.
Production Years:
1989-1997 (First Generation)
Manufacturing Location:
Japan (primarily)
Industry Awards:
While specific awards for this model are not readily cited, the Tenere line generally received recognition for its adventure capabilities and durability.
Owner Reviews:
Generally well-regarded by owners for its go-anywhere attitude, reliability, and ease of maintenance, though often considered underpowered by some for heavily loaded touring.
