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Triumph Tiger 900 Motorcycle Complete Workshop Service Repair Manual 1993 1994 1995 1996 1997 1998 1999 2000

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🏷️ Basic Information Identification Make: Triumph Model: Tiger 900 Model Years Covered: 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000 Sub Model Designations: Various trims and engine configurations within the...
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类型: Motorcycle
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Triumph Tiger 900 Motorcycle Complete Workshop Service Repair Manual 1993 1994 1995 1996 1997 1998 1999 2000Triumph Tiger 900 Motorcycle Complete Workshop Service Repair Manual 1993 1994 1995 1996 1997 1998 1999 2000Triumph Tiger 900 Motorcycle Complete Workshop Service Repair Manual 1993 1994 1995 1996 1997 1998 1999 2000Triumph Tiger 900 Motorcycle Complete Workshop Service Repair Manual 1993 1994 1995 1996 1997 1998 1999 2000
🏷️ Basic Information
Identification
Make:
Triumph
Model:
Tiger 900
Model Years Covered:
1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000
Sub Model Designations:
Various trims and engine configurations within the Tiger 900 lineage may exist, though this manual aims for comprehensive coverage.
👋 Introduction
Market Position
Segment:
Adventure Touring Motorcycle
Competitive Analysis
Competitors Era:
Competed against other adventure bikes like BMW R1100GS, Honda Africa Twin (XRV750), Yamaha TDM850.
Key Features
Versatility:
Designed for both on-road touring and light off-road capabilities, offering a blend of comfort and utility.
Engine Character:
Known for its characterful triple-cylinder engine providing strong mid-range torque.
📋 Manual Details
Coverage Areas
Engines Covered:
All engine types and variations for the Triumph Tiger 900 from 1993-2000.
Transmissions Covered:
All transmission types and configurations applicable to the Triumph Tiger 900 models within the specified years.
Trim Levels Covered:
All trim levels and specifications offered for the Triumph Tiger 900 during the 1993-2000 production run.
Page Count
Estimated Page Count:
Varies by specific edition, but typically extensive, often exceeding 500 pages for a complete workshop manual.
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (PDF compatible)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, valves, camshafts, pistons, connecting rods, crankshaft, lubrication system, cooling system.
Fuel System:
Carburetor or fuel injection system servicing, fuel pump, fuel filter, fuel lines, throttle body.
Ignition System:
Ignition coils, spark plugs, ignition control module, timing.
Transmission Drivetrain:
Gearbox overhaul, clutch operation and adjustment, chain and sprocket maintenance, final drive.
Brakes:
Brake system diagnosis and repair, hydraulic components, brake fluid replacement, pad and disc service.
Suspension Steering:
Front forks (including seal replacement), rear shock absorber, swingarm, steering head bearings.
Electrical System:
Wiring diagrams, battery, charging system (alternator/stator, regulator/rectifier), lighting, instrumentation, starter motor.
Exhaust System:
Exhaust pipe and muffler maintenance, gasket replacement.
Bodywork Chassis:
Fairing removal and installation, seat, fuel tank, fenders, frame inspection.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain lubrication and adjustment, brake fluid checks.
Troubleshooting:
Diagnostic procedures for common faults and symptoms across all major systems.
Repair Rebuild:
Complete engine rebuild, gearbox repair, suspension overhauls, electrical component replacement.
Adjustments:
Carburetor synchronization, clutch cable adjustment, valve clearance adjustment.
Disassembly Assembly:
Step-by-step instructions for dismantling and reassembling all major components and sub-assemblies.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to full engine and electrical system overhauls.
Diagnostic Capability:
Includes diagnostic flowcharts and symptom-based troubleshooting guides.
Illustrations Diagrams:
Features step-by-step instructions accompanied by clear, detailed images and diagrams.
📊 Manual Specifications
File Format
Software Requirement:
Adobe Reader (free download available)
Portability:
Printable (individual pages or entire manual), downloadable to tablets and smartphones.
Print Quality
Quality Description:
High quality digital reproduction, ensuring clarity of text and images.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Configuration:
Inline three-cylinder, DOHC, 12 valves
Displacement:
885cc (for most models in this range)
Bore X Stroke:
76.0 mm x 65.0 mm (typical)
Compression Ratio:
9.3:1 or 10.0:1 (depending on specific variant)
Horsepower:
Approximately 95-105 PS (70-77 kW) at 8,000-9,000 rpm (model dependent)
Torque:
Approximately 75-80 lb-ft (102-108 Nm) at 6,500-7,000 rpm (model dependent)
Fuel System
Fuel Delivery:
Carbureted (e.g., 3x Mikuni BST40) or Fuel Injection (depending on year/market)
Fuel Type:
Unleaded gasoline (95 RON recommended)
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Type:
5-speed constant mesh manual gearbox
Optional
Optional Transmission:
N/A (Standard across all models)
Features
Clutch:
Wet, multi-plate, cable-actuated
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 2220 mm (model dependent)
Width:
Approx. 800 mm (excluding mirrors, model dependent)
Height:
Approx. 1380 mm (model dependent)
Wheelbase:
Approx. 1505 mm (model dependent)
Weights
Dry Weight:
Approx. 210-220 kg (model dependent)
Wet Weight:
Approx. 235-245 kg (model dependent)
Fuel Tank Capacity:
Approx. 20 Liters (5.3 US gal)
🛡️ Safety Features
Ratings
Safety Features Origin:
Designed to meet contemporary motorcycle safety standards of the era.
Active Features
Braking System:
Dual front disc brakes, single rear disc brake. Some later models may have offered ABS as an option.
Lighting:
Halogen headlamp, integrated turn signals, stop/tail light.
Passive Features
Frame Construction:
Steel tubular frame, designed for stability and rigidity.
Ergonomics:
Upright riding position for comfort on long journeys, providing good rider control.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation including speedometer, tachometer, odometer, trip meter, and essential warning lights. No integrated infotainment systems.
Driver Assistance
ABS Availability:
Anti-lock Braking System (ABS) was an optional feature on some later models of the Tiger 900.
Connectivity
Connectivity Features:
N/A (No built-in connectivity features)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 miles (10,000 km) or 12 months, whichever comes first. Refer to manual for exact specification.
Valve Clearance Check:
Typically every 12,000 miles (20,000 km). Refer to manual for exact specification.
Chain Lubrication:
Recommended every 500 miles (800 km) or after riding in wet conditions.
Fluid Specifications
Engine Oil Type:
Synthetic or semi-synthetic SAE 10W-40 or 10W-50 motorcycle oil meeting API SG, SH, or SJ specifications and JASO MA standard. Check manual for exact grade.
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water. Check manual for Triumph-specific recommendations.
Brake Fluid Type:
DOT 4 brake fluid.
Fork Oil Type:
Typically SAE 10W or 15W fork oil. Refer to manual for specific weight and quantity.
Known Issues
Common Wear Items:
Steering head bearings, wheel bearings, cam chain tensioner (potential for wear/failure on some models), exhaust system corrosion.
Electrical Concerns:
While generally robust, regulator/rectifier units can be a point of failure over time. Check wiring harness integrity.
Carburetor Issues:
Carburetor synchronization may drift over time; regular checks and adjustments are beneficial for smooth running.
📚 Vehicle History
Brand Heritage
Heritage Summary:
Triumph Motorcycles has a long and storied history dating back to 1902, known for innovation and iconic models.
Model Evolution
Predecessor:
The Tiger 900 evolved from Triumph's earlier triples, building on the success of the Daytona and Speed Triple platforms.
Positioning:
The Tiger 900 was Triumph's re-entry into the adventure touring segment, offering a British alternative to established European and Japanese rivals.
Production
Manufacturing Location:
United Kingdom (Hinckley)
Production Period:
The original Tiger 900 was produced from 1993 until it was superseded by the Tiger 955i in 1999/2000.
🏆 Awards & Recognition
Recognitions
Awards History:
While specific awards for the Tiger 900 are not prominently documented, it was well-received for its character, capability, and value within the adventure touring market of its time.
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