Engine Mechanical:
Complete engine overhaul, disassembly, assembly, inspection, and repair of internal components (pistons, rings, crankshaft, camshafts, valves, etc.)
Fuel System:
Carburetor removal, cleaning, adjustment, and overhaul; fuel tank, lines, and pump inspection and replacement
Ignition System:
Ignition coil testing, spark plug specifications, CDI unit testing, timing adjustments
Cooling System:
Radiator, hoses, thermostat, water pump inspection and replacement; coolant specifications and capacities
Exhaust System:
Exhaust pipe and silencer removal, inspection, and replacement
Transmission And Drivetrain:
Gearbox disassembly, inspection, and repair; clutch operation and adjustment; chain and sprocket maintenance
Suspension System:
Front fork disassembly, seal replacement, oil specifications, and servicing; rear shock absorber inspection and adjustment
Brakes:
Brake caliper overhaul, pad replacement, fluid bleeding, master cylinder inspection; disc inspection and specifications
Electrical System:
Wiring diagrams, starter motor, alternator, battery testing and replacement, lighting system troubleshooting, fuse/relay identification
Chassis And Bodywork:
Frame inspection, fairing removal and installation, seat and tank servicing, stand mechanisms
Wheels And Tires:
Wheel bearing inspection and replacement, tire pressure recommendations, rim specifications
Maintenance:
Regular servicing, lubrication points, fluid changes, filter replacements, chain adjustment
Troubleshooting:
Systematic diagnostic procedures for common problems, fault finding guides
Repair:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation
Adjustment:
Carburetor synchronization, valve clearance adjustment, chain tension, brake lever free play
Installation And Removal:
Detailed guides for removing and installing all major components and sub-assemblies
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to complete engine and chassis rebuilds, including detailed diagnostic procedures.
Special Tools:
Identification and usage instructions for required special service tools
Pictorial Diagrams:
Abundant, detailed illustrations, exploded diagrams, and photographs guiding through service procedures
Torque Specifications:
Precise torque values for all critical fasteners and assembly points
Wear Limits:
Specific wear limits and tolerances for critical engine and chassis components
Engine Type:
Liquid-cooled, 3-cylinder, DOHC, 12-valve
Displacement:
885 cc (later models increased)
Bore X Stroke:
76 x 64.8 mm (approximate, may vary slightly by year)
Compression Ratio:
9.3:1 (typical)
Horsepower:
Approx. 95-98 HP @ 8000 RPM
Torque:
Approx. 77-79 Nm @ 6000 RPM
Carburetion:
3 x Mikuni CV carburetors (e.g., 36mm)
Fuel Capacity:
24 Liters (approx. 6.3 US Gallons)
Oil Change Interval:
Typically every 6,000 miles (10,000 km) or annually, whichever comes first
Valve Clearance Interval:
Typically every 12,000 miles (20,000 km)
Engine Oil Type:
SAE 10W-40 or 20W-50, API SG or higher, JASO MA certified motorcycle oil
Coolant Type:
Ethylene glycol-based antifreeze, mixed 50/50 with distilled water
Typical Wear Items:
Chain and sprockets, brake pads, fork seals, wheel bearings, regulator/rectifier (common on many bikes of this era)
Common Maintenance Tasks:
Carburetor synchronization, carb jet cleaning, chain adjustment and lubrication, fork oil changes
