Product Name:
Mazda 626 MX-6 Service Repair Manual 1993-2001
Chassis Codes Covered:
GD, GV, GE, GJ (for 626); GE, JG (for MX-6)
Engine Codes Covered:
FE (1.8L), FS (2.0L DOHC), FP (1.8L DOHC), KL (2.5L V6 DOHC)
Positioning:
A highly comprehensive resource designed to rival factory workshop manuals, providing complete coverage for maintenance, repair, and diagnostics for a significant generation of Mazda's popular mid-size and sporty coupes/sedans.
Competitors:
Haynes, Chilton, and potentially factory-issued service manuals. This manual claims to be superior in completeness and detail.
Features:
Factory-level diagnostic procedures, detailed exploded views, wiring diagrams, torque specifications, and step-by-step repair instructions.
Years Covered:
1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001
Models Covered:
Mazda 626 (all trims including DX, LX, ES, GT, ATP) and Mazda MX-6 (all trims including LS, LX, ES, GT)
Type:
Comprehensive Service and Repair Manual
Format:
Digital (likely PDF or similar electronic format)
Engine Mechanical:
Complete overhaul, timing belt/chain, cylinder head, block, pistons, crankshaft, lubrication system, cooling system
Engine Performance:
Fuel injection system, ignition system, emission controls, turbocharger (if applicable to specific trims/engines)
Transmission Manual:
Clutch, gearbox overhaul, shift mechanisms, linkages
Transmission Automatic:
Overhaul, torque converter, valve body, electronic controls, fluid service
Drivetrain:
Front-wheel drive, axles, CV joints, differentials
Suspension:
Front and rear suspension components, struts, shocks, bushings, alignment specifications
Steering:
Power steering system, steering rack, tie rods, steering column
Brakes:
Hydraulic system, disc brakes (front/rear), ABS system, parking brake
Electrical System:
Battery, charging system, starter, lighting, interior electronics, wiring diagrams
Body And Interior:
Body panels, doors, windows, seats, dashboard, climate control
Climate Control:
Air conditioning, heater core, blower motor, refrigerant service
Safety Systems:
Airbags (if equipped), seat belts
Scheduled Maintenance:
Oil changes, filter replacements, fluid checks, tire rotations, tune-ups
Troubleshooting:
Diagnostic procedures, fault codes, common problems and solutions
Component Removal And Installation:
Detailed steps for replacing or repairing individual parts
Rebuild Procedures:
Complete overhaul instructions for engines and transmissions
Diagnostic Charts:
Flowcharts for identifying and resolving specific issues
Depth:
Factory-level detail suitable for professional technicians and advanced DIYers
Engine Options:
1.8L DOHC (FS), 2.0L DOHC (FS), 2.5L V6 DOHC (KL)
Power Output V6 Kl:
Approx. 164-170 hp @ 6000 rpm (depending on year/market)
Torque V6 Kl:
Approx. 157-160 lb-ft @ 4500-5000 rpm (depending on year/market)
Fuel Delivery:
Electronic Fuel Injection (EFI)
Ignition System:
Distributorless Ignition System (DIS) or Distributor-based (depending on specific engine/year)
Timing Belt Replacement Interval Fe/Fs:
Typically 60,000 miles or 4 years (verify with specific model year)
Transmission Types:
5-speed Manual, 4-speed Automatic
Optional Features:
Sportshift automatic transmission on some higher trims
FWD Layout:
Front-Wheel Drive (FWD)
Automatic Transmission Fluid Type:
Dexron III or equivalent (verify with manual)
Manual Transmission Fluid Type:
API GL-4 gear oil, SAE 75W-90 (verify with manual)
Oil Change Interval:
Typically 5,000 to 7,500 miles or 6 months, depending on oil type and driving conditions (verify with manual).
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection.
Engine Oil Type:
5W-30 or 10W-30 (API SG or higher, ILSAC GF-2 compatible) - verify with manual for specific engine.
Coolant Type:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water.
Common Problems Engine:
Oil leaks, radiator issues, timing belt failure if not replaced on schedule, intake manifold gaskets (V6).
Common Problems Transmission:
Automatic transmission shudder or slipping, worn clutch components in manual transmissions.
Common Problems Suspension Steering:
Worn ball joints, tie rod ends, bushings leading to clunks or poor handling. Power steering pump leaks.
Common Problems Electrical:
Alternator failures, power window regulator issues, instrument cluster problems, corroded grounds.
Mazda Heritage:
Mazda has a history of producing reliable and engaging vehicles, often with sporty handling and distinctive styling.
626 Evolution:
The 626 transitioned through several generations during the 1993-2001 period, evolving from boxy designs to sleeker, more aerodynamic forms. It was known for its balance of comfort, economy, and available performance.
Mx-6 Evolution:
The MX-6 was Mazda's sporty coupe counterpart to the 626. Known for its sleek styling, pop-up headlights (on earlier generations covered by this manual's scope), and available powerful V6 engine, it offered a more performance-oriented driving experience.
Manufacturing Locations:
Primarily Japan, but also assembled in other global locations.
