1993 Chrysler AS Town & Country Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Town & Country Generation Code: AS Year: 1993 Codes Platform: Chrysler Minivan Platform (NS/AS) 👋 Introduction Market Position Vehicle Segment: Full-size Minivan Target...

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标签: 1993 Car Cars Chrysler Town & Country Town and Country

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Description

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Town & Country

Generation Code:

Year:

Codes

Platform:

Chrysler Minivan Platform (NS/AS)

👋 Introduction

Market Position

Vehicle Segment:

Full-size Minivan

Target Audience For Manual:

Professional mechanics, experienced DIY enthusiasts, and owners seeking in-depth knowledge of their vehicle.

Competitive Analysis

Key Competitors 1993:

Ford Aerostar, Chevrolet Lumina APV/Venture, Dodge Caravan/Grand Caravan, Plymouth Voyager/Grand Voyager.

Key Features

Manual Advantage:

Provides factory-level repair information, crucial for accurate and efficient servicing, unlike generic aftermarket manuals.

Content Focus:

Emphasizes step-by-step instructions, clear visuals, and comprehensive specifications for all vehicle systems.

📋 Manual Details

Coverage Areas

Primary Coverage:

1993 Chrysler Town & Country (AS platform)

Page Count

Estimated Page Count:

Extensive (typically 1000+ pages for full factory service manuals of this era)

Manual Type

Type:

Factory Service Repair Manual (Dealership)

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed disassembly, inspection, and reassembly of engine components (pistons, rings, bearings, crankshaft, camshaft, valves, etc.).

Engine Lubrication System:

Oil pump, oil filter, oil passages, oil pressure testing, diagnosis of oil leaks.

Engine Cooling System:

Radiator, water pump, thermostat, coolant hoses, fan assembly, pressure testing, diagnosis of overheating.

Engine Control System:

Engine Control Module (ECM) operation, sensors (MAP, TPS, O2, coolant temp), actuators (injectors, ignition coils), diagnostic trouble codes (DTCs) and troubleshooting procedures.

Fuel System:

Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, fuel tank, fuel lines, diagnosis and testing of fuel delivery.

Exhaust System:

Exhaust manifold, catalytic converter, muffler, exhaust pipes, hangers, diagnosis of leaks and backpressure.

Transmission Automatic:

Detailed overhaul procedures for the automatic transmission, including valve body, clutch packs, torque converter, seals, and adjustments. Includes diagnostic flowcharts.

Driveline Axle:

Front and rear axles, CV joints, driveshafts, differential operation, and lubrication. Includes removal and installation procedures.

Suspension Front:

MacPherson struts, control arms, ball joints, tie rod ends, wheel bearings, alignment specifications, and replacement procedures.

Suspension Rear:

Rear suspension components, shock absorbers, springs, trailing arms, diagnosis and replacement.

Road Wheels Tyres:

Wheel and tire specifications, rotation, balancing, and lug nut torque specifications.

Brakes System:

Front and rear disc brakes, caliper overhaul, brake pads, rotors, brake lines, master cylinder, brake fluid specifications, bleeding procedures, and ABS system operation.

Steering Power Steering:

Power steering pump, steering gear, steering column, power steering fluid, diagnosis of leaks and performance issues.

Restraints Seat Belts:

Operation, adjustment, and replacement of seat belt assemblies.

Restraints Srs:

Supplemental Restraint System (Airbag) components, sensors, control module, and safety precautions for servicing.

Body Exterior Interior:

Body panel removal and installation, trim, doors, hood, tailgate, seats, headliner, and interior panels.

Body Glasses Window Mirrors:

Window regulators, power windows, door glass, windshield, rear gate glass, and mirror replacement procedures.

Body Instrumental Panel:

Instrument cluster removal and installation, gauge functionality, and associated wiring.

Air Conditioner:

HVAC system components, refrigerant handling, compressor, condenser, evaporator, heater core, diagnosis, and charging procedures.

Electrical Wiring Diagrams:

Comprehensive wiring diagrams for all vehicle systems, including power distribution, grounds, and component connections.

Electrical Starting Charging:

Starter motor, alternator, battery testing and replacement, ignition system components.

Electrical Lighting System:

Headlights, taillights, interior lights, turn signals, hazard lights, and associated circuits.

Electrical Wiper Washer Horn:

Wiper motor, washer pump, wiper arms, and horn operation and troubleshooting.

Electrical Body Control System:

Power locks, power windows, central locking, interior lighting control, and related modules.

Electrical Auto Cruise Control:

Cruise control system components, operation, and troubleshooting.

Electrical Power Supply Ground Circuit Elements:

Fuse box locations, fuse types, relay functions, and ground point identification.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting guides for various vehicle systems, electrical system diagnostics.

Component Removal Installation:

Step-by-step instructions for removing and installing virtually every component of the vehicle.

Engine Overhaul:

Complete rebuild procedures for the engine, including torque specifications and clearance measurements.

Transmission Overhaul:

Detailed procedures for rebuilding the automatic transmission.

Brake System Repair:

Replacement of brake pads, rotors, calipers, lines, and bleeding procedures.

Suspension Component Replacement:

Replacement of struts, shocks, ball joints, control arms, and other suspension parts.

Electrical Component Testing:

Procedures for testing starters, alternators, sensors, relays, and other electrical parts.

Bodywork Procedures:

Instructions for body panel alignment, glass replacement, and interior trim repair.

Technical Depth

Diagnostic Capabilities:

Advanced diagnostics for engine management, transmission control, and electrical systems, including diagnostic trouble codes (DTCs) and wiring diagrams for pinpoint testing.

Rebuild Procedures:

Comprehensive, step-by-step rebuild procedures for major mechanical components like the engine and transmission, including detailed specifications and torque values.

Specifications Data:

Extensive technical specifications including clearances, torques, fluid capacities, electrical resistance values, and alignment settings.

Illustrations:

Clear pictures, exploded view illustrations, and schematics for visual guidance during repairs.

📊 Manual Specifications

File Format

Format:

Searchability:

Likely text-searchable within the PDF for quick information retrieval.

Compatibility:

Compatible with all versions of Windows & Mac.

Requirements:

Requires Adobe PDF Reader & WinZip for extraction and viewing.

Print Quality

Print Readability:

Designed for clear printing; digital format allows for scalable viewing.

Binding Type

Delivery Format:

Digital Download

Paper Type

Original Format:

Printed on durable paper suitable for shop environments (as a reprint).

⚙️ Engine Specifications

Primary Engine

Engine Options:

Likely offered with the 3.3L (3301cc) V6 (EGA) engine. May have also been available with a 3.0L V6 (Vulcan) in some configurations or earlier models, but 3.3L is more probable for '93 AS.

Performance

Horsepower 3.3L V6:

Approximately 150-160 hp (specific rating may vary slightly by exact model year and tune)

Torque 3.3L V6:

Approximately 180-190 lb-ft (specific rating may vary)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) - Multi-port fuel injection (MPI) is highly probable for the 3.3L V6.

Fuel Type:

Unleaded gasoline

Engine Mechanical

Bore X Stroke 3.3L:

93.0 mm x 81.0 mm (approximate)

Compression Ratio 3.3L:

Around 8.4:1 (typical for this era V6)

🔧 Transmission

Standard

Transmission Type:

Automatic Transaxle

Optional

Manual Transaxle Availability:

Manual transaxle option was not common or likely available for the Town & Country minivan in 1993. The manual section in the manual likely pertains to potential service procedures rather than a typical offering.

Features

Automatic Transmission Model:

Likely the 3-speed TorqueFlite A604 (or its successor A670) electronically controlled automatic transaxle.

Transmission Fluid Type:

Chrysler ATF+3 (or equivalent specification for ATF+2).

📐 Dimensions

Exterior

Wheelbase:

112.1 inches (2847 mm)

Length:

190.4 inches (4836 mm)

Width:

72.0 inches (1829 mm)

Height:

66.7 inches (1694 mm)

Weights

Curb Weight:

Approximately 3700-4000 lbs (1680-1815 kg), depending on configuration.

Towing Capacity:

Generally limited for minivans of this era, but specific towing packages might have been available. Check manual for details.

Cargo

Cargo Volume Behind Second Row:

Substantial, designed for family hauling. Specific cubic feet would be detailed in the manual.

🛡️ Safety Features

Ratings

NHTSA Crash Test Results:

While specific 1993 ratings are scarce, the AS platform incorporated significant safety advancements over its predecessor. Refer to historical NHTSA data if available.

Active Features

ABS Availability:

Anti-lock Braking System (ABS) was typically an optional feature on most trims.

Passive Features

Airbags:

Driver-side airbag was standard. Passenger-side airbag was typically optional or introduced in later model years.

Seat Belts:

Front and rear seat belts with adjustable shoulder belts and pretensioners for front occupants were standard.

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM radio with cassette player. Optional premium sound systems and CD players were available.

Driver Assistance

Cruise Control:

Optional auto-cruise control system available.

Connectivity

Telephone System Availability:

While not common, some higher trims or dealer-installed options might have included early cellular phone integration.

Driver Information System

Instrument Cluster Features:

Includes speedometer, tachometer (on some trims), fuel gauge, coolant temperature gauge, oil pressure light, brake warning light, and indicator lamps for turn signals, headlights, etc.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000 to 5,000 miles (4,800 to 8,000 km) or 6 months, whichever comes first, depending on driving conditions. Refer to manual for precise recommendations with specific oil types.

Transmission Fluid Change:

Recommended every 30,000 to 50,000 miles (48,000 to 80,000 km) or as per manual specifications.

Coolant Flush:

Typically every 30,000 miles (48,000 km) or 2 years.

Fluid Specifications

Engine Oil Spec:

API Service SG or SH, SAE 5W-30 or 10W-30 (check manual for specific temperature ranges).

Engine Coolant Spec:

Ethylene glycol-based coolant (e.g., Mopar Antifreeze/Coolant) mixed 50/50 with distilled water.

Brake Fluid Spec:

DOT 3 brake fluid.

Known Issues

Common Failures Engine Mounts:

Engine mounts can wear out, leading to excessive vibration, especially at idle or during acceleration.

Common Failures Transmission:

The early electronically controlled transmissions (A604/A670) could be prone to issues with the valve body, solenoids, and torque converter clutch, especially with neglected fluid changes.

Common Failures Suspension:

Wear in front suspension components like ball joints, tie rod ends, and wheel bearings is common due to vehicle weight and mileage.

Common Failures Body Rust:

As with many vehicles of this age, rust can be a concern in certain climates, particularly around wheel wells, rocker panels, and the rear hatch area.

📚 Vehicle History

Brand Heritage

Chrysler Minivan Legacy:

Chrysler pioneered the minivan segment with the original Dodge Caravan and Plymouth Voyager in the mid-1980s, and the Town & Country was positioned as the upscale luxury variant.

Model Evolution

As Platform Introduction:

The AS platform represented a significant redesign from the previous S platform, introducing a more aerodynamic shape, improved interior packaging, and enhanced safety features. It was introduced for the 1991 model year.

Production

Manufacturing Location:

Windsor, Ontario, Canada (Chrysler Canada assembly plant)

Production Years As Platform:

1991-1995

🏆 Awards & Recognition

Recognitions

Automotive Journal Awards:

Minivans of this era, including the Chrysler AS platform, consistently received accolades for practicality and family-friendliness from various automotive publications.

Ratings

Consumer Satisfaction:

While specific ratings for the '93 model are dated, the AS platform was generally well-received for its interior space and versatility.