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Daihatsu Charade G200 1993 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Generation Code: G200 Series Model Year: 1993 Codes Chassis Code: G200S (for 1.3L models, specific code may vary by market/engine) 👋 Introduction...
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Daihatsu Charade G200 1993 Factory Service Repair ManualDaihatsu Charade G200 1993 Factory Service Repair ManualDaihatsu Charade G200 1993 Factory Service Repair ManualDaihatsu Charade G200 1993 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Charade
Generation Code:
G200 Series
Model Year:
1993
Codes
Chassis Code:
G200S (for 1.3L models, specific code may vary by market/engine)
👋 Introduction
Market Position
Segment:
Subcompact / City Car
Target Audience:
Budget-conscious buyers, urban commuters, small families, enthusiast owners seeking to maintain and repair their vehicle.
Competitive Analysis
Key Competitors 1993:
Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort, Mitsubishi Mirage
Key Features
Vehicle Strengths:
Fuel efficiency, maneuverability, affordability, compact size, surprisingly spacious interior for its class.
Manual Value Proposition:
Enables DIY maintenance and repairs, reduces reliance on costly dealership services, facilitates proper diagnostic procedures, maintains vehicle resale value through correct servicing.
📋 Manual Details
Coverage Areas
Main Sections:
Engine, Fuel System, Cooling System, Exhaust System, Clutch, Transmission, Driveshaft, Suspension, Steering, Brakes, Electrical System, Bodywork, HVAC
Page Count
Estimated Pages:
700-1000+ (typical for a comprehensive factory service manual, exact count unavailable)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Fuel Injection System (MPI), Ignition System, Exhaust System, Clutch System, Manual Transmission, Automatic Transmission (if applicable for the specific market/variant covered)
Chassis:
Front and Rear Suspension, Steering System, Brake System (including ABS if equipped), Wheel Alignment
Electrical:
Starting System, Charging System, Lighting System, Ignition System, Instrumentation, Wiper/Washer System, Power Windows/Locks, Audio System, Engine Control Unit (ECU) and Sensors, HVAC Controls
Body And Comfort:
Body Panels, Doors, Seats, Interior Trim, Exterior Trim, HVAC System (Heating, Ventilation, Air Conditioning)
Procedures Included
Maintenance:
Oil Change Intervals, Fluid Checks and Replacements, Filter Replacements (Oil, Air, Fuel), Spark Plug Replacement, Belt Inspections and Adjustments, Brake Pad/Shoe Replacement, Tire Rotation
Troubleshooting:
Diagnostic Flowcharts for Common Symptoms (e.g., starting issues, poor performance, unusual noises), Diagnostic Trouble Codes (DTCs) and Explanations, Sensor Testing Procedures
Repair Overhaul:
Engine Component Overhaul (e.g., cylinder head, pistons, crankshaft), Transmission Removal, Installation, and Repair, Clutch Replacement, Suspension Component Replacement (shocks, struts, bushings), Brake System Component Replacement (calipers, master cylinder), Steering Rack Replacement, Electrical Component Diagnosis and Replacement
Specifications And Procedures:
Torque Specifications for all major fasteners, Clearances and Measurements for engine components, Wiring Diagrams, Vacuum Diagrams, Jiggle Testing Procedures
Technical Depth
Depth:
Comprehensive, covering detailed disassembly, assembly, repair, and diagnosis for all major vehicle systems, including electrical schematics and component testing.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text content for quick information retrieval.
Resolution:
High-resolution scans of original factory documentation, suitable for viewing and printing.
Print Quality
Printability:
Printable pages allowing users to create physical copies of specific sections or the entire manual.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
SOHC 12-valve Inline-4 (e.g., CB10 or similar variants based on market)
Displacement:
1.3 Liters (1331 cc)
Performance
Horsepower Approx:
70-75 PS (approx. 69-74 bhp) at 5500-6000 RPM (varies by market and specific engine tune)
Torque Approx:
100-105 Nm (approx. 74-77 lb-ft) at 3000-3500 RPM (varies by market and specific engine tune)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Cooling System
Coolant Type:
Ethylene Glycol based antifreeze (50/50 mix with distilled water recommended)
Lubrication
Engine Oil Type:
API SG or SH, SAE 10W-30 or 10W-40 (check manual for specific viscosity recommendations based on ambient temperature)
Oil Capacity Approx:
3.5 Liters (with filter change)
Ignition System
Ignition Type:
Electronic Ignition System (Distributorless Ignition or Distributor with Electronic Control)
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Optional
Type:
4-Speed Automatic Transmission (market dependent)
Features
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (or refer to manual for specific viscosity and type)
Automatic Transmission Fluid:
Dexron III (or equivalent specification, refer to manual)
Clutch Type:
Dry single plate, Diaphragm spring
📐 Dimensions
Exterior
Length Approx:
3700-3800 mm (varies slightly by body style)
Width Approx:
1600-1650 mm
Height Approx:
1370-1450 mm (varies by body style)
Weights
Curb Weight Approx:
850-950 kg (depending on equipment and transmission)
Gross Vehicle Weight Rating Approx:
1300-1400 kg
Tire Wheel
Standard Tire Size:
155/80R13 or 165/70R13 (common sizes, refer to manual for exact fitment)
Wheel Bolt Pattern:
4x114.3 mm (4-stud)
Wheel Offset Approx:
ET35-ET45
🛡️ Safety Features
Ratings
Crash Test History:
No comprehensive standardized crash test data widely available for all global markets in this era. Generally considered a basic safety structure.
Active Features
Braking System:
Front Disc Brakes, Rear Drum Brakes. ABS was an optional feature on some higher trims/markets.
Passive Features
Airbags:
Driver-side airbag was optional or standard depending on the market and trim level.
Seatbelts:
Standard three-point front seatbelts, two-point rear lap belts (or three-point in rear depending on market/trim).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player. Speaker configuration typically 2 or 4 speakers.
Display:
Minimal, primarily for radio tuning and indicators. No central touchscreen or advanced display.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on some variants, significantly enhancing braking control.
Connectivity
Connectivity Features:
Limited to basic audio connections, no Bluetooth, USB, or smartphone integration. External auxiliary inputs may be available via aftermarket modifications.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500-10,000 km or 6-12 months (whichever comes first), using recommended oil type. Check manual for specific mileage.
Oil Filter Replacement:
With every oil change.
Air Filter Replacement:
Every 20,000-30,000 km or as needed based on driving conditions.
Fuel Filter Replacement:
Every 40,000-60,000 km. Critical for MPI systems.
Spark Plug Replacement:
Every 30,000-40,000 km for standard plugs, longer for platinum/iridium. Use specified plug type.
Timing Belt Replacement:
Critical: Every 80,000-100,000 km or 5-7 years. Failure can cause severe engine damage due to it being an interference engine.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for specific recommendation)
Coolant Capacity:
Approx. 5.0 Liters (engine + heater core, check manual)
Known Issues
Engine Mounts:
Wear and tear leading to vibrations, especially on older models.
Suspension Bushings:
Degradation of rubber bushings leading to knocking sounds, poor handling, and premature tire wear.
Ignition Coils And Wires:
Failure of ignition components can lead to misfires, rough idling, and reduced power.
Fuel Injectors:
Clogging or failure of injectors can cause poor fuel atomization, rough running, and starting issues.
Cooling System Leaks:
Hose degradation, radiator leaks, and water pump seals are common wear items.
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, economical, and reliable vehicles, often specializing in kei cars and compacts for the Japanese market and export.
Model Evolution
Charade Lineage:
The Charade (also known as Daihatsu Charmant in some markets) was a staple of Daihatsu's lineup, evolving through several generations. The G200 series represented a modernization of the compact hatchback/sedan design.
Production
Manufacturing Location:
Primarily Japan, with potential assembly in other international locations.
Production Years G200:
Approximately 1993-2000 (the G200 is part of the 4th generation Charade)
🏆 Awards & Recognition
Recognitions
Historical Awards:
Specific awards for the 1993 Charade are not widely documented. However, Daihatsu vehicles of this era were generally recognized for their value-for-money, fuel economy, and reliability in their segment.
Ratings
Fuel Efficiency Ratings:
Consistently rated as highly fuel-efficient for its class, making it an economical choice for daily commuting.
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