Market Segment:
Entry-level motocross/off-road motorcycle, popular for youth riders and beginner enthusiasts.
Key Features Of Manual:
Includes special notes, important points, service data, precautions, detailed step-by-step procedures, pictorial diagrams, exploded views, and torque specifications.
Engine:
Detailed procedures for engine disassembly, assembly, repair, and adjustment.
Transmission:
Coverage of transmission operation, maintenance, and repair.
Chassis:
Includes suspension, steering, and frame components.
Brakes:
Information on brake system maintenance and repair.
Electrical System:
Covers wiring diagrams, component testing, and troubleshooting.
Fuel System:
Details on carburetor adjustment, fuel lines, and fuel tank maintenance.
Cooling System:
Information pertaining to the cooling system (though typically air-cooled for this model, it will cover relevant aspects).
Body And Frame:
Information on body panels, seat, handlebars, and frame maintenance.
Suspension System:
Front forks and rear shock absorber maintenance and adjustment.
Steering System:
Headset bearing maintenance and steering system adjustments.
Lubrication:
Guidance on appropriate lubricants and greases for various components.
Maintenance:
Periodic maintenance schedules, adjustments, and fluid checks.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common issues.
Removal Installation:
Step-by-step guides for component removal and installation.
Disassembly Assembly:
Detailed instructions for breaking down and rebuilding components.
Adjustments:
Specific procedures for adjusting clutch, throttle, brakes, and engine parameters.
Special Tools:
References specific special service tool numbers required for certain operations.
Safety Precautions:
Emphasis on safety measures, including DANGER, CAUTION, and NOTE remarks for hazardous procedures.
Wear Limits:
Specifies wear limits for various engine and chassis components.
Depth:
Comprehensive, covering everything from basic adjustments to complete engine rebuilds, suitable for both DIY enthusiasts and professional mechanics.
Illustrations:
Includes detailed illustrations, exploded diagrams, drawings, and photos for all service procedures.
Factory Specifications:
Provides factory specifications, allowable limits, and tightening torques for various components.
Diagnostic Information:
Includes diagnostic information for troubleshooting issues.
Engine Type:
2-stroke, single-cylinder
Bore X Stroke:
38.0 x 44.0 mm
Horsepower:
Approximately 6.6 HP (at ~7500 RPM) - *Note: Exact figures vary by source and tuning.*
Torque:
*Specific torque figures not readily available, but typical for a small displacement 2-stroke.*
Carburetor:
Mikuni VM16SS
Fuel Type:
Unleaded gasoline with 2-stroke oil mixture (e.g., 20:1 or 32:1 depending on manufacturer/oil spec).
Ignition System:
CDI (Capacitor Discharge Ignition)
Cooling Method:
Air-cooled
Oil Change Interval:
Refer to manual for specific interval, but typically after break-in and then periodically based on usage.
Air Filter Cleaning:
Frequent cleaning and re-oiling recommended, especially in dusty conditions.
Spark Plug Check:
Regular inspection and cleaning/replacement as needed.
Fork Oil Type:
Kawasaki K-Special Fork Oil (or equivalent SAE 5W suspension fluid)
Fork Oil Capacity:
Refer to manual for exact amount per fork leg (typically around 110-120 ml).
Common Issues:
Carburetor clogging, clutch wear, chain and sprocket wear, general wear and tear from off-road use. The manual addresses these through proper adjustment and replacement procedures.
Tire Pressure:
Refer to manual; typically around 14-18 PSI for off-road use.
Chain Slack:
Refer to manual for exact measurement, typically 10-20 mm of play.
Throttle Free Play:
Refer to manual for specified free play at the throttle grip.
Clutch Lever Free Play:
Refer to manual for specified free play at the clutch lever.
Heritage:
Kawasaki has a long-standing reputation for producing high-performance off-road motorcycles, particularly in the motocross segment.
Kx Series Evolution:
The KX60 was a popular entry-level model in Kawasaki's KX line, serving as a stepping stone for younger riders entering the sport.
Production Period:
The KX60 model was produced through the late 1980s and into the 1990s, with the 'B9' designation indicating a 1993 model year variant.
