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Lancia Delta Integrale 1993 Repair Service Manual

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🏷️ Basic Information Identification Make: Lancia Model: Delta Integrale Year: 1993 Codes Chassis Code: 831AB0 Engine Code Family: 1.8L Turbocharged Inline-4 👋 Introduction Market Position Heritage: The Lancia Delta Integrale...
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Lancia Delta Integrale 1993 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Lancia
Model:
Delta Integrale
Year:
1993
Codes
Chassis Code:
831AB0
Engine Code Family:
1.8L Turbocharged Inline-4
👋 Introduction
Market Position
Heritage:
The Lancia Delta Integrale is a homologation special, developed from the Delta hatchback for Group A rallying. The 1993 model typically refers to the 'Integrale Evoluzione II' (Evo II), a legendary rally car adapted for road use, known for its iconic status and performance capabilities.
Competitive Analysis
Class:
Compact performance hatchback / rally homologation special.
Rivals 1993:
Ford Escort RS Cosworth, Subaru Impreza WRX, Mitsubishi Lancer Evolution, Audi S2, BMW M3 (E30/E36).
Key Features
Performance Focus:
Developed for rallying, emphasizing all-wheel drive, turbocharged power, and robust chassis.
Rally Heritage:
Six consecutive World Rally Championship (WRC) titles for makes, cementing its legendary status.
Manual Utility:
Provides factory-level detail for complex repairs and maintenance, empowering owners to maintain a specialized vehicle.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (primarily European market focus)
Page Count
Estimated Page Count:
Likely 500-800 pages (typical for comprehensive service manuals of this era)
Manual Type
Type:
Repair Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
Accessibility:
Instant Download
Printability:
Full Printable
Viewing Requirements:
Adobe PDF Reader, WinZip (for extraction)
Compatibility
Operating Systems:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, disassembly, assembly, and repair of the 2.0L 16V Turbocharged (1.8L Turbocharged mentioned in description likely a typo or referring to earlier models, 1993 Integrale Evo II used the 2.0L) engine, including timing belt, cooling system, lubrication, fuel injection (Bosch Motronic 2.1), ignition system, and emissions.
Transmission:
Service and repair procedures for the 5-speed manual transaxle (Getrag 235/5) and its associated components, including clutch, differential, and transfer case.
Drivetrain:
Front and rear differentials, viscous coupling unit (central differential), driveshafts, half-shafts, and hub assemblies.
Suspension:
Front MacPherson strut, rear multi-link suspension. Includes detailed procedures for shock absorbers, springs, control arms, bushings, wheel bearings, and alignment specifications.
Brakes:
Front and rear disc brakes (ventilated front, solid rear), ABS system (Bosch ABS 2S). Includes caliper overhaul, rotor replacement, pad replacement, brake line servicing, and bleeding procedures.
Steering:
Power-assisted rack and pinion steering system. Includes pump, hoses, rack and pinion assembly, and steering column.
Electrical:
Comprehensive wiring diagrams, fuse box layouts, diagnostic procedures for all electrical components, including lighting, ignition, starting, charging system (alternator, starter), instrumentation, and auxiliary systems.
Body:
Body panel repair, door mechanisms, glass replacement, interior trim removal and installation, HVAC system, and exterior components.
Emissions Control:
Diagnosis and repair of emissions control systems, catalytic converter, oxygen sensors, and evaporative emission control (EVAP).
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug replacement, and general inspections.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting for common problems.
Repair:
Step-by-step repair instructions for all major vehicle systems, including engine rebuilds, transmission overhauls, suspension component replacement, and electrical system repairs.
Disassembly Assembly:
Detailed procedures for removing and reinstalling components for repair or servicing.
Cleaning:
Guidelines for cleaning components during repair.
Reinstallation:
Procedures for correctly reassembling repaired or replaced components.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission rebuilds.
Special Tools:
Identifies specific tools required for certain procedures.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Resolution:
High resolution, suitable for clear printing of text and diagrams.
Zoom:
Zoom IN/OUT enabled for detailed viewing.
Binding Type
Digital Binding:
N/A (digital download)
Paper Type
Digital Paper Simulation:
N/A (digital download), but provides content equivalent to a high-quality paper manual.
⚙️ Engine Specifications
Primary Engine
Configuration:
Inline-4, turbocharged, intercooled
Displacement:
1995 cc (2.0 Liters)
Bore X Stroke:
84.0 mm x 90.0 mm
Compression Ratio:
8.0:1 (typical for Evo II)
Performance
Horsepower:
215 PS (212 bhp / 158 kW) at 5750 rpm (Evo II)
Torque:
291 Nm (215 lb-ft) at 2500 rpm (Evo II)
Fuel System
Fuel Delivery:
Bosch Motronic 2.1 Fuel Injection, Turbocharged
Fuel Type:
Unleaded Petrol (95 RON or higher recommended)
Engine Management
ECU:
Bosch Motronic M2.1
🔧 Transmission
Standard
Type:
5-speed Manual Transaxle
Manufacturer:
Getrag
Model Code:
235/5
Drive System:
All-Wheel Drive (Permanent 4WD with front/rear/center differentials and viscous coupling)
Features
Differentials:
Front limited-slip differential, rear limited-slip differential, central viscous coupling.
📐 Dimensions
Exterior
Length:
4037 mm (158.9 in)
Width:
1780 mm (70.1 in)
Height:
1390 mm (54.7 in)
Wheelbase:
2540 mm (100.0 in)
Front Track:
1510 mm (59.4 in)
Rear Track:
1502 mm (59.1 in)
Weights
Curb Weight:
Approx. 1300 kg (2866 lbs)
Gross Vehicle Weight Rating:
Approx. 1750 kg (3858 lbs)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited public data available for this specific model year, but era safety standards were evolving. The manual would detail specific safety system components.
Active Features
ABS:
Bosch ABS 2S (Anti-lock Braking System)
AWD:
Permanent All-Wheel Drive with viscous coupling for traction management.
Passive Features
Seatbelts:
Three-point inertia reel seatbelts front and rear.
Body Structure:
Reinforced safety cell and crumple zones designed for rally homologation.
💡 Technology Features
Infotainment
Audio System:
Basic factory radio/cassette player with door speaker system. Manual may cover its wiring and basic diagnostics.
Driver Assistance
ABS Integration:
ABS system managed by a dedicated control unit, detailed in the electrical section.
Connectivity
Diagnostic Ports:
Likely utilizes older OBD I or manufacturer-specific diagnostic connectors, covered in the manual.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 10,000 km (6,000 miles) or annually, whichever comes first.
Timing Belt Replacement:
Every 60,000 km (36,000 miles) or 4 years. Critical component replacement.
Coolant Flush:
Every 2 years or 40,000 km (24,000 miles).
Fluid Specifications
Engine Oil:
SAE 10W-40 or 15W-50 API SG/SH or ACEA A2/B2 (synthetic recommended for performance).
Engine Oil Capacity:
4.5 Liters (4.7 US Quarts) with filter change.
Coolant:
50/50 mix of Antifreeze (e.g., G11 specification) and distilled water.
Transmission Fluid:
API GL-4 or GL-5 SAE 75W-90 synthetic gear oil.
Transfer Case Fluid:
API GL-4 or GL-5 SAE 75W-90 synthetic gear oil.
Brake Fluid:
DOT 4
Known Issues
Rust:
Common issue in older Lancias, particularly wheel arches, sills, and strut towers. Thorough inspection is vital.
Turbocharger:
Potential for wear on seals and wastegate actuation, especially with high-mileage or aggressive use.
Viscous Coupling:
Can degrade over time, affecting AWD performance. Regular fluid changes and inspection are recommended.
Suspension Bushings:
Wear on rubber bushings can lead to vague handling and noise. Replacement with quality aftermarket parts is common.
📚 Vehicle History
Brand Heritage
Lancia Legacy:
Lancia has a rich history in motorsport, particularly rallying, with innovative engineering and stylish designs.
Model Evolution
Delta Story:
The Delta was introduced in 1979. The 'Integrale' variant emerged in 1986, evolving through various stages (8V, 16V, Evo I, Evo II) to dominate Group A rallying.
Integrale Evo Ii:
The Evo II, produced from 1993-1994, featured a more powerful engine, revised suspension, and subtle aesthetic updates over the Evo I.
Production
Production Years Integrale:
1986 - 1994
Production Location:
Turin, Italy
🏆 Awards & Recognition
Recognitions
Wrc Titles:
Six consecutive World Rally Championship Manufacturers' titles (1987-1992), cementing the Delta's place in motorsport history. The 1993 model is a direct road-going derivative of this championship-winning lineage.
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