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Mercedes 500 SEC 1993 Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 500 SEC Year: 1993 Generation Chassis Code: C140 Codes Engine Code: M119.970 👋 Introduction Market Position Segment: Luxury Grand Tourer Coupe Target Audience:...
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Mercedes 500 SEC 1993 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
500 SEC
Year:
1993
Generation
Chassis Code:
C140
Codes
Engine Code:
M119.970
👋 Introduction
Market Position
Segment:
Luxury Grand Tourer Coupe
Target Audience:
Affluent buyers seeking performance, luxury, and advanced engineering.
Competitive Analysis
Competitors:
BMW 8 Series, Lexus SC400, Jaguar XJS
Key Features
Design:
Sleek, aerodynamic coupe styling with pillarless windows, signature Mercedes-Benz design language.
Performance:
Powerful V8 engine, refined handling, high-speed cruising capability.
Luxury:
Premium interior materials, advanced features for the era, exceptional build quality.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Maintenance, Troubleshooting, Diagnostics, Rebuild, Restoration
Secondary Coverage:
Electrical Systems, Bodywork, Chassis, HVAC, Emission Controls
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete disassembly, assembly, timing, fuel injection (Bosch KE-Jetronic/HPE), ignition, lubrication, cooling, exhaust, emission controls
Transmission:
4-speed automatic (722.3xx series), torque converter, valve body, electronic control unit (ECU), fluid service, seal replacement
Drivetrain:
Driveshafts, differential, axle shafts, wheel bearings
Suspension:
Front independent (double wishbone), rear independent (multi-link), springs, shock absorbers, leveling system (optional), steering components, alignment specifications
Brakes:
Front ventilated discs, rear solid discs, ABS (Anti-lock Braking System) diagnostics and repair, hydraulic system, parking brake
Steering:
Hydraulic power steering, steering column adjustments, power steering pump and hoses
Electrical:
Complete wiring diagrams, battery, charging system, starter, lighting, power windows, power seats, central locking, climate control electronics, fuse box diagrams, relay locations, diagnostic trouble codes (DTCs)
Bodywork:
Body panel removal/installation, door mechanisms, window regulators, convertible top (if applicable), glass replacement, interior trim
Climate Control:
Manual and automatic climate control system, R134a refrigerant (post-conversion) or R12 (original), compressor, condenser, evaporator, blower motor, HVAC control unit
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, fuel pressure regulator, injectors
Procedures Included
Maintenance:
Oil change, filter replacement, spark plug replacement, air filter replacement, coolant flush, brake fluid flush, transmission fluid service, differential fluid service, belt inspection and replacement
Diagnostics:
Troubleshooting charts, symptom-based diagnostics, component testing procedures, diagnostic tool usage (e.g., OBD-I scanner)
Repair:
Engine component repair (pistons, valves, bearings), transmission overhaul, brake caliper rebuild, suspension component replacement, electrical component repair/replacement, body panel repair
Rebuilds:
Complete engine rebuild, transmission rebuild, differential rebuild
Restoration:
Detailed instructions for restoring various components and systems, historical accuracy guidance
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to full engine and transmission overhauls, including detailed torque specifications, clearances, and diagnostic procedures.
📊 Manual Specifications
File Format
Searchability:
Fully searchable text for quick information retrieval.
Printable:
Printable pages for easy workshop use.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Type:
V8, 32-valve (4 valves per cylinder), SOHC (Single Overhead Camshaft per bank)
Displacement:
4973 cc (5.0 Liters)
Bore X Stroke:
98.5 mm x 82.0 mm
Compression Ratio:
10.0:1
Performance
Horsepower Net:
326 hp @ 5500 rpm
Torque Net:
470 Nm (347 lb-ft) @ 3900 rpm
Fuel System
Type:
Bosch KE-Jetronic/HPE (Hot-Wire-Controlled Electronic Fuel Injection)
Fuel Type:
Unleaded gasoline (premium, 91 octane or higher)
Ignition System
Type:
Distributorless Electronic Ignition (EZL)
Cooling System
Type:
Water-cooled, with thermostatic control and fan clutch.
🔧 Transmission
Standard
Type:
4-speed automatic (4G-TRONIC)
Model:
722.3xx series (specific variant for M119 engine)
Features
Electronic Control:
Electronically controlled with selectable modes (e.g., Sport/Economy)
Fluid Specifications
Fluid Type:
MB 236.7 Automatic Transmission Fluid (ATF)
Fluid Capacity
Capacity Approx:
8.5 Liters (dry fill), 5.0 Liters (drain and fill)
📐 Dimensions
Exterior
Length:
4960 mm (195.3 in)
Width:
1850 mm (72.8 in)
Height:
1408 mm (55.4 in)
Wheelbase:
2885 mm (113.6 in)
Weights
Curb Weight:
Approx. 1850 kg (4079 lbs)
Gross Vehicle Weight:
Approx. 2260 kg (4982 lbs)
🛡️ Safety Features
Ratings
Ancap Rating:
Not rated (vehicles from this era typically not subjected to modern crash testing standards)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Acceleration Slip Regulation (ASR)
Passive Features
Airbags:
Driver's airbag standard, passenger airbag optional.
Seatbelts:
Pretensioner seatbelts with force limiters.
Body Construction:
Reinforced safety cell with crumple zones.
💡 Technology Features
Infotainment
Audio System:
Optional Bose sound system, premium Becker audio units.
Navigation:
Early optional navigation systems (e.g., Becker Map Pilot) available on some models.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Memory Seats:
Power-adjustable front seats with memory function.
Connectivity
Communication:
Optional car phone integration.
🔧 Maintenance
Service Intervals
Oil Change:
Every 15,000 km (9,300 miles) or 12 months, whichever comes first. (Consult manual for specific interval based on driving conditions).
Transmission Service:
Every 60,000 km (37,000 miles) or 36 months, including filter replacement. (Highly recommended for longevity).
Coolant Flush:
Every 60,000 km (37,000 miles) or 36 months.
Brake Fluid Flush:
Every 24 months, regardless of mileage.
Spark Plugs:
Every 100,000 km (60,000 miles) for standard plugs; check manual for specific type and interval.
Fluid Specifications
Engine Oil Type:
API SG, ACEA A2-96, or MB 229.1 approved synthetic or semi-synthetic engine oil, viscosity 0W-40, 5W-40, 10W-40 or 15W-40 depending on climate.
Engine Oil Capacity:
8.0 Liters (with filter change)
Coolant Type:
MB-Approval 325.0 Antifreeze/Coolant (Ethylene Glycol based, typically a 50/50 mix with distilled water)
Power Steering Fluid:
MB Specification 236.3 Power Steering Fluid (usually Dexron II compatible)
Known Issues
Cooling System:
Degradation of plastic coolant pipes, thermostat housing leaks, water pump seals can fail.
Electrical Systems:
Wiring harness degradation (especially insulation), SRS (airbag) sensor issues, vacuum line leaks affecting central locking and other systems.
Suspension:
Front suspension bushings wear, rear self-leveling suspension (if equipped) can develop leaks.
Engine:
Timing chain guides (M119.970 is generally robust but maintenance is key), oil cooler seals, distributor seals.
Transmission:
Valve body issues, torque converter leaks, transmission cooler leaks can occur with age and mileage.
📚 Vehicle History
Brand Heritage
Heritage:
Mercedes-Benz has a long-standing reputation for engineering excellence, safety, and luxury in premium automobiles.
Model Evolution
Predecessor:
W126 S-Class Coupe (which was based on the W126 S-Class sedan).
Generation C140 Introduction:
Introduced in 1991 as a successor to the SEC line, the C140 represented a significant leap in size, technology, and presence.
C140 Variants:
Initially launched as the 500 SEC and 600 SEC (V12). The 1993 model year saw the continuation of these powerful models.
Production
Production Period:
1991-1998 (for the C140 chassis)
Manufacturing Location:
Germany
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 1993 model might not be widely documented, the C140 SEC series was consistently praised for its engineering, performance, and luxurious appointments, solidifying Mercedes-Benz's position in the ultra-luxury coupe market.
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