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Audi Avant RS2 1994 1995 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Audi Model: Avant RS2 Year: 1994-1995 Generation Generation Code: B4 (Type 8C, but heavily modified) 👋 Introduction Market Position Market Position: High-performance, limited-production wagon, a...
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Audi Avant RS2 1994 1995 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Audi
Model:
Avant RS2
Year:
1994-1995
Generation
Generation Code:
B4 (Type 8C, but heavily modified)
👋 Introduction
Market Position
Market Position:
High-performance, limited-production wagon, a collaboration between Audi and Porsche.
Competitive Analysis
Competitive Set:
Competed against other high-performance European sedans and wagons of its era, offering a unique blend of practicality and supercar performance.
Key Features
Key Features:
Turbocharged inline-5 engine, Quattro all-wheel drive, Porsche-tuned suspension and brakes, distinctive styling elements.
📋 Manual Details
Coverage Areas
Coverage Years:
1994, 1995
Coverage Models:
Audi Avant RS2
Page Count
Estimated Page Count:
Extensive (Specific number not provided, but typical for workshop manuals covering all systems)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Electronic (Email)
Printability:
Yes
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, removal/installation, tuning, lubrication system
Fuel System:
Fuel delivery, injection system, fuel tank, lines, pumps
Ignition System:
Ignition timing, coils, spark plugs, control module
Exhaust System:
Catalytic converter, mufflers, pipes, diagnostics
Electrical System:
Wiring diagrams, component testing, diagnostics, fuses, relays
Body:
Body panels, doors, windows, interior trim, exterior trim, collision repair
Transmission:
Removal/installation, overhaul, fluid services
Drivetrain:
Driveshafts, differentials, AWD system (Quattro)
Suspension:
Front and rear suspension components, shock absorbers, springs, alignment
Steering:
Steering rack, power steering system, steering column
Brakes:
Brake system components (discs, pads, calipers), ABS, hydraulic system
Climate Control:
HVAC system, A/C, heating, ventilation
Safety Systems:
Airbags, seat belts
Procedures Included
Maintenance:
Routine servicing, tune-ups, fluid changes, filter replacements
Repair:
Diagnostic and repair procedures for all covered systems, component repair
Disassembly Assembly:
Detailed instructions for component and system removal and installation
Overhaul:
In-depth procedures for engine, transmission, and other major component overhauls
Technical Depth
Technical Depth:
Comprehensive, suitable for professional technicians and advanced DIYers
Special Instructions:
Emphasizes special aspects of the RS2, includes proprietary component instructions
Diagnostic Support:
Diagnostic procedures and troubleshooting for common and complex issues
Safety Precautions:
Highlights WARNING, CAUTION, and NOTE for safety and procedural accuracy
Special Tools:
Identifies and illustrates Audi special tools required for specific procedures
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Print Quality Implication:
Printable for physical use, ensuring legibility and detail
Binding Type
Binding Type For Printed:
Likely to be spiral-bound or perfect-bound if printed by user, for ease of use
Paper Type
Paper Type For Printed:
Standard paper (e.g., 80gsm or higher) recommended for durability in a workshop environment
⚙️ Engine Specifications
Primary Engine
Engine Code:
APU (Derived from Audi's 2.2L 20V Turbo)
Engine Configuration:
Inline 5-cylinder, 20-valve, turbocharged and intercooled
Displacement:
2226 cc (2.2 Liters)
Performance
Horsepower:
315 PS (311 bhp / 232 kW) at 6500 rpm
Torque:
410 Nm (302 lb-ft) at 4500 rpm
Fuel System
Fuel Delivery:
Bosch Motronic electronic fuel injection (EFI) with turbocharger boost control.
Engine Features
Engine Notes:
Porsche-developed engine modifications including larger turbocharger, intercooler, and revised ECU.
🔧 Transmission
Standard
Transmission Type:
6-speed manual transmission
Optional
Optional Transmission:
N/A (Manual only)
Features
Transmission Features:
Porsche G50-based gearbox, designed for high torque handling.
Fluid Specifications
Transmission Fluid Type:
GL-4 or GL-5 gear oil (Specific viscosity recommended in manual, typically SAE 75W-90 or 80W-90)
📐 Dimensions
Exterior
Body Style:
5-door Station Wagon (Avant)
Length:
Approx. 4735 mm (186.4 in)
Width:
Approx. 1760 mm (69.3 in)
Height:
Approx. 1420 mm (55.9 in)
Weights
Curb Weight:
Approx. 1600 kg (3527 lbs)
Gross Vehicle Weight Rating:
Not specified, but generally higher than standard Avant.
Cargo
Cargo Volume:
Typical for B4 Avant, with rear seats up/down.
🛡️ Safety Features
Ratings
Safety Ratings:
Not independently crash-tested as RS2. Based on B4 platform with likely enhanced structural rigidity.
Active Features
Active Safety Features:
Bosch ABS (Anti-lock Braking System), Quattro all-wheel drive.
Passive Features
Passive Safety Features:
Airbags (driver, potentially passenger), reinforced body structure, seat belts.
💡 Technology Features
Infotainment
Infotainment Features:
Basic Audi Gamma radio/cassette system, manual climate controls. Analog gauges with boost pressure indicator.
Driver Assistance
Driver Assistance Features:
ABS, Quattro AWD system are primary driver assistance technologies for its era.
Connectivity
Connectivity Features:
Limited to radio and cassette player, no modern connectivity options.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual, typically 10,000-15,000 km (6,000-9,000 miles) or annually. High-performance engines may require more frequent changes.
Spark Plug Replacement:
Refer to manual, typically 40,000-60,000 km (25,000-37,000 miles).
Fluid Specifications
Engine Oil Type:
Synthetic oil, API SJ or higher, SAE 5W-40 or 10W-40 recommended (refer to manual for exact specification).
Coolant Type:
G12 Plus or G12++ (Pink/Red) ethylene glycol-based coolant with corrosion inhibitors.
Brake Fluid Type:
DOT 4
Power Steering Fluid Type:
G 002 000 (or equivalent CHF 11S fluid).
Known Issues
Known Issues Common:
Oil leaks from turbocharger lines, aging rubber hoses and seals, ignition coil pack issues, potential for head gasket wear if overheated.
Maintenance Considerations:
Due to its performance nature and age, regular comprehensive maintenance is crucial. Torque wrench is essential for engine and chassis fasteners.
📚 Vehicle History
Brand Heritage
Brand Heritage Tie-In:
Leveraged Audi's expertise in Quattro and turbocharged engines, combined with Porsche's performance tuning.
Model Evolution
Model Evolution Summary:
A joint venture project between Audi and Porsche to create the ultimate performance wagon, based on the Audi 80 Avant (B4 platform).
Production
Production Period:
March 1994 - June 1995
Production Location:
Zuffenhausen, Germany (by Porsche)
Production Volume:
Approximately 3,108 units
🏆 Awards & Recognition
Recognitions
Awards Recognitions:
Widely considered a 'modern classic' and highly sought-after collector's item. Praised for its unique blend of performance and practicality.
Ratings
Performance Ratings:
Exceptional for its time, with 0-100 km/h (0-62 mph) times often quoted around 5 seconds.
Certifications
Certifications:
N/A (Focus on engineering and performance rather than specific certifications).
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