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DODGE CARAVAN Service Repair Workshop Manual 1994-1995

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Dodge Model: Caravan Model Year Start: 1994 Model Year End: 1995 Generation Generation Identifier: Second Generation (1991-1995) Codes Platform Code: AS 👋 Introduction Market Position...
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DODGE CARAVAN Service Repair Workshop Manual 1994-1995
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Caravan
Model Year Start:
1994
Model Year End:
1995
Generation
Generation Identifier:
Second Generation (1991-1995)
Codes
Platform Code:
AS
👋 Introduction
Market Position
Vehicle Segment:
Compact Minivan (established segment leader).
Target Audience For Manual:
Professional automotive technicians, DIY mechanics, and owners seeking in-depth knowledge for maintenance and repair.
Competitive Analysis
Key Competitors Vehicle:
Ford Aerostar, Chevrolet Lumina APV, Pontiac Trans Sport, Toyota Previa, Honda Odyssey (introduced in 1994).
Manual Superiority Claim:
The product description emphasizes this is the 'Best Manual Available,' implying it surpasses incomplete or low-quality alternatives commonly found for a low price, offering 'Complete Manual - No Missing Pages!' and 'Customer Satisfaction Guaranteed!'
Key Features
Manual Value Proposition:
Provides comprehensive, accurate, and complete repair and maintenance information, enabling users to perform tasks correctly and efficiently, saving time and money.
📋 Manual Details
Coverage Areas
Vehicle Coverage:
All Dodge Caravan models and configurations for the 1994 and 1995 model years.
Page Count
Total Pages:
Estimated 2000+ pages (comprehensive workshop manual)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF or similar for electronic delivery)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel delivery, ignition, cooling, lubrication, exhaust, emissions control, engine management (ECU/PCM).
Transmission Systems:
Automatic transmission (e.g., A604, A670) operation, diagnostics, overhaul, fluid specifications; Manual transmission (if applicable) operation, diagnostics, overhaul.
Drivetrain Systems:
Front-wheel drive system, CV joints, drive axles, differential.
Suspension Systems:
Front and rear suspension components, steering linkage, shock absorbers, springs, control arms, alignment specifications.
Brake Systems:
Front and rear brakes (disc/drum), ABS system, hydraulic circuits, master cylinder, calipers, wheel cylinders, brake fluid specifications.
Electrical Systems:
Battery, charging system, starting system, lighting, gauges, instruments, power windows, power locks, interior/exterior electrical components, wiring diagrams, fuses, relays.
HVAC Systems:
Heating, ventilation, and air conditioning (HVAC) system, refrigerant types, component testing, charging procedures.
Body And Interior:
Body panels, doors, glass, seating, interior trim, body sealant, rust prevention, paint codes (where applicable).
Chassis Systems:
Frame, body structure, mounting points.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and changes, belt and hose inspection/replacement, spark plug service, battery maintenance, tire rotation.
Diagnostic Procedures:
Troubleshooting charts, symptom-based diagnostics, diagnostic trouble codes (DTCs) for engine and ABS systems, electrical system diagnosis.
Repair Procedures:
Step-by-step instructions for component removal, installation, and overhaul for all major vehicle systems.
Rebuilding Procedures:
Engine, transmission, and carburetor (if applicable) rebuilding procedures, including specifications and tolerances.
Adjustment Procedures:
Ignition timing, carburetor adjustments (if applicable), parking brake adjustment, clutch adjustment (if applicable).
Specifications And Tolerances:
Detailed torque specifications, clearances, fluid capacities, and component tolerances for all repairs.
Technical Depth
Depth Of Coverage:
Comprehensive. Covers everything from basic scheduled maintenance and routine repairs to advanced diagnostics, electrical troubleshooting, and complete engine/transmission overhauls.
Diagnostic Tools Required:
Specifies necessary special tools, diagnostic equipment (e.g., scan tools), and general hand tools for repairs.
📊 Manual Specifications
File Format
Digital Format Details:
High-resolution, searchable PDF. Text is selectable and copyable, allowing for easy information retrieval and printing of specific sections. Likely includes high-quality diagrams and illustrations.
Print Quality
Illustration Quality:
Clear, detailed diagrams, schematics, and exploded views critical for understanding complex assemblies and procedures.
Binding Type
Binding For Digital:
Not applicable for digital format, but implies a highly organized and well-structured document.
Paper Type
Paper Quality For Physical:
If a physical version were available, it would typically be printed on durable, high-quality paper suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
2.5L (150 cu in) AMC/Chrysler four-cylinder (Code: K)
Engine Option 2:
3.0L (181 cu in) Mitsubishi V6 (Code: 6G72)
Engine Option 3:
3.3L (201 cu in) Chrysler V6 (Code: EVS)
Performance
Horsepower 2 5L:
Approx. 100-105 hp
Horsepower 3 0L V6:
Approx. 140-145 hp
Horsepower 3 3L V6:
Approx. 155-160 hp
Fuel System
Fuel Delivery Method:
Electronic Fuel Injection (EFI) for all engines.
Recommended Fuel Octane:
87 octane (Regular unleaded) for most variants, check specific vehicle label.
Engine Management
Computer Control:
Proprietary Chrysler engine control modules (ECM/PCM) with OBD-I diagnostics.
🔧 Transmission
Standard
Transmission Type Standard:
4-speed Automatic Transaxle (e.g., A604, A670 - Ultradrive/AutoStick).
Optional
Transmission Type Optional:
5-speed Manual Transaxle (less common, often paired with 4-cylinder).
Features
Automatic Features:
Lock-up torque converter, electronic control, possible 'AutoStick' manual shifting feature on some models.
Fluid Specifications
Automatic Transmission Fluid Type:
Chrysler ATF+3 (or equivalent specification for the period, consult manual for exact Mopar part number).
📐 Dimensions
Exterior
Wheelbase:
Approx. 112.1 inches (2847 mm)
Length:
Approx. 176.7 inches (4488 mm)
Width:
Approx. 72.2 inches (1834 mm)
Height:
Approx. 69.1 inches (1755 mm)
Cargo
Cargo Volume Behind 1St Row:
Significant, class-leading for its time, configured for maximum utility.
Weights
Curb Weight Range:
Approx. 3400 - 3800 lbs (1542 - 1724 kg) depending on configuration.
🛡️ Safety Features
Ratings
NHTSA Crash Test Results:
Generally moderate ratings for the era; specific results would be detailed in the manual if available.
Active Features
ABS:
Anti-lock Braking System (ABS) available as an option on many models.
Passive Features
Airbags:
Driver-side airbag standard; passenger airbag available on some later models or as an option.
Seat Belts:
Three-point seat belts in all seating positions; front seat belt pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio with cassette player; optional CD player available. Speaker configurations varied by trim level.
Driver Assistance
Cruise Control:
Available on most models.
Connectivity
Diagnostic Interface:
OBD-I port, requiring proprietary Chrysler diagnostic tools or specific adaptors for full functionality.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000 - 7,500 miles (5,000 - 12,000 km) or 6-12 months, depending on oil type used and driving conditions. Consult manual for exact recommendation.
Transmission Fluid Change Interval:
Often recommended every 30,000 - 60,000 miles (48,000 - 96,000 km) or as per severe service schedule. Crucial for the longevity of the Ultradrive transmission.
Spark Plug Replacement Interval:
Typically 30,000 - 100,000 miles (48,000 - 160,000 km) depending on spark plug type (e.g., copper vs. platinum).
Timing Belt Replacement Interval:
Not applicable for most V6 engines and the 2.5L 4-cylinder; they utilize timing chains.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 or 10W-30 (API certified). Consult manual for specific viscosity and API service category.
Coolant Type:
Ethylene glycol based coolant, typically a Mopar conventional green coolant or an HOAT (Hybrid Organic Acid Technology) coolant compatible with Chrysler specifications for the era. Capacity: Approx. 10-12 quarts.
Brake Fluid Type:
DOT 3 or DOT 4 (check reservoir cap for specific recommendation).
Power Steering Fluid Type:
Mopar Power Steering Fluid or Dexron II/III ATF.
Known Issues
Transmission Failures:
Early Ultradrive (A604) transmissions could be prone to heat-related issues and premature failure if not maintained correctly (fluid and filter changes are critical). Manuals detail common failure points and repair procedures.
Headlight Switch Issues:
Common failure point where headlights and dash lights would flicker or fail. Manuals offer diagnostic and replacement steps.
Wiper Motor Failures:
Rear wiper motor and front wiper motor failures reported.
Evaporative Emissions System Faults:
Issues with charcoal canisters, vent solenoids, and hoses leading to Check Engine Lights.
📚 Vehicle History
Brand Heritage
Dodge Minivan Legacy:
Dodge pioneered the modern minivan segment with the original Caravan/Plymouth Voyager in 1984.
Model Evolution
Second Generation Updates:
The 1994-1995 models represent the latter part of the second generation, benefiting from incremental updates and refinements over the initial 1991 redesign. Known for increased refinement and improved safety features compared to the first generation.
Production
Manufacturing Location:
Windsor, Ontario, Canada (Chrysler Canada's minivan assembly plant).
🏆 Awards & Recognition
Recognitions
Segment Dominance:
The Dodge Caravan was a dominant force in the minivan market during this period, consistently ranking among the best-selling vehicles in North America.
Ratings
Consumer Reports Rankings:
Varies by year and specific powertrain/trim; manuals would provide context for common owner experiences and potential problem areas as reported by automotive publications.
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