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Mitsubishi FTO 1994-1998 Workshop Service Manual Repair

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$16.99
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🏷️ Basic Information Identification Make: Mitsubishi Model: FTO Years Covered: 1994, 1995, 1996, 1997, 1998 Codes Chassis Codes: DE2A, DE3A Engine Codes Primary: 4G93 (1.8L) Engine Codes Secondary: 6A12 (2.0L...
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类型: Car
厂商:
斯库: 56455
Mitsubishi FTO 1994-1998 Workshop Service Manual Repair
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
FTO
Years Covered:
1994, 1995, 1996, 1997, 1998
Codes
Chassis Codes:
DE2A, DE3A
Engine Codes Primary:
4G93 (1.8L)
Engine Codes Secondary:
6A12 (2.0L V6 MIVEC)
👋 Introduction
Market Position
Market Segment:
Compact sports coupe.
Competitive Analysis
Key Competitors:
Toyota Celica, Honda Prelude, Nissan Silvia, Mazda MX-6.
Key Features
Design Philosophy:
Aerodynamic styling, driver-focused cockpit, advanced engine technology (MIVEC on V6 models).
Platform:
Based on the Mitsubishi Lancer platform, sharing many components.
Market Notes
Target Audience:
Enthusiasts, performance-oriented drivers, tuners.
📋 Manual Details
Coverage Areas
Coverage Focus:
Comprehensive repair and maintenance for Mitsubishi FTO 1994-1998 models.
Page Count
Estimated Page Count:
500-1000+
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanicals, lubrication, cooling, fuel, ignition, emissions, engine management (ECU), timing belt replacement, cylinder head overhaul, piston/ring replacement, crankshaft/bearing service, engine assembly/disassembly.
Transmission:
Manual transmission (W5M33), INVECS-II Automatic transmission, clutch system, driveshafts, differential.
Drivetrain:
All-Wheel Drive (AWD) system (where applicable, particularly for V6 models), viscous coupling unit (VCU).
Suspension:
Front suspension (MacPherson struts), rear suspension (Multi-link), shock absorbers, springs, control arms, bushings, wheel bearings, alignment specifications.
Steering:
Power steering system, steering rack, tie rods, steering column, column lock mechanism.
Brakes:
Front disc brakes, rear disc brakes, ABS (Anti-lock Braking System), brake fluid specifications, caliper overhaul, master cylinder, parking brake system.
Electrical:
Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior lights), ignition system, fuse box, relays, ECU diagnostics, power windows, central locking, mirrors, wipers, horn.
Body:
Body construction, exterior trim, interior trim, doors, hood, trunk lid, bumpers, glass, seals, body panel repair, rust prevention, jacking points.
HVAC:
Air conditioning system (compressor, refrigerant, condenser, evaporator), heater system, blower motor, climate controls.
Exhaust:
Exhaust manifold, catalytic converter, mufflers, pipes, hangers, O2 sensors.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air, fuel), spark plug replacement, coolant flush and fill, brake fluid replacement, differential fluid change, transmission fluid change, wiper blade replacement, battery inspection.
Troubleshooting:
Diagnostic flowcharts, common symptoms and causes, electrical system troubleshooting, engine performance issues, transmission problems.
Engine Repair:
Complete engine overhaul, piston ring installation, valve guide replacement, crankshaft bearing replacement, cylinder head resurfacing, timing belt replacement, oil pump service.
Transmission Repair:
Manual transmission gearset inspection and replacement, automatic transmission clutch pack service, valve body diagnosis, torque converter replacement.
Brake Repair:
Brake pad and rotor replacement, brake caliper rebuild, master cylinder replacement, ABS sensor diagnosis and replacement, bleeding procedure.
Electrical Diagnostics:
Wiring diagram interpretation, voltage drop testing, continuity testing, sensor testing, ECM/PCM troubleshooting.
Suspension And Steering Repair:
Ball joint replacement, tie rod end replacement, strut/shock replacement, control arm bushing replacement, power steering pump service, wheel alignment procedures.
Bodywork And Trim:
Door panel removal, dashboard disassembly, exterior trim replacement, bumper repair, glass replacement.
Wiring Diagrams:
Detailed electrical schematics for all major systems, including engine control, ABS, airbags (if applicable), lighting, and accessories.
Technical Depth
Depth Of Coverage:
Factory-level, suitable for professional technicians and advanced DIY enthusiasts. Covers detailed overhaul procedures, diagnostic techniques, and precise specifications.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full printable, allowing users to print specific sections or the entire manual.
Zoom Features
Zoom Capability:
YES, allowing detailed viewing of diagrams and text.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Emulation:
N/A (Digital Download)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinRAR (for potential archive extraction)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
1.8L DOHc:
4G93
Primary Engine Details
Displacement 1.8L:
1834 cc
Horsepower 1.8L:
125-135 PS (approx.)
Torque 1.8L:
167 Nm (approx.)
Performance Engine
2.0L V6 DOHc Mivec:
6A12
Performance Engine Details
Displacement 2.0L V6:
1998 cc
Horsepower 2.0L V6:
197-220 PS (approx., depending on MIVEC spec)
Torque 2.0L V6:
191-220 Nm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Premium recommended for V6)
Ignition System
Ignition Type:
Distributorless Ignition System (DIS) or distributor-based on specific market/year.
🔧 Transmission
Standard
1.8L Models:
5-speed Manual Transmission
Optional
V6 Models:
4-speed INVECS-II Automatic Transmission with Sportronic/Tiptronic-like features.
Features
AWD System:
Available on higher-spec V6 models (e.g., GPX) utilizing a viscous coupling center differential, often paired with the 6A12 MIVEC engine and INVECS-II transmission.
Fluid Specifications
Manual Transmission Fluid (Mtf):
API GL-4 or GL-5, SAE 75W-90 (refer to manual for exact specification)
Automatic Transmission Fluid (Atf):
Mitsubishi DiaQueen ATF-SP II M or equivalent (refer to manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 4350 mm
Width:
Approx. 1745 mm
Height:
Approx. 1305 mm
Wheelbase:
Approx. 2500 mm
Weights
Curb Weight 1.8L:
Approx. 1200-1250 kg
Curb Weight V6:
Approx. 1300-1400 kg (depending on AWD and trim)
Wheel Bolt Pattern:
4x114.3 mm (common for Mitsubishi of this era)
Tire Sizes:
Commonly 195/60R15, 205/50R16, or 215/45R17 depending on trim and wheel options.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited public data for this model from official agencies like NHTSA or Euro NCAP from its original production era. Manual would contain vehicle-specific safety component information.
Active Features
ABS:
Available on higher trims, particularly V6 models.
Passive Features
Airbags:
Driver airbag standard on later models or higher trims. Passenger airbag less common.
Seatbelts:
Three-point seatbelts with pretensioners likely on front seats.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player, often with 4 or 6 speakers. Options for upgraded systems.
Driver Assistance
Traction Control:
Rarely fitted to this model. Manual would not cover extensive traction control systems.
Connectivity
Phone Integration:
N/A (No factory Bluetooth or smartphone integration).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000-10,000 km or 6-12 months, whichever comes first (refer to manual for specific intervals).
Engine Oil Filter:
Replace with every oil change.
Air Filter:
Inspect every 10,000-15,000 km, replace as needed (typically every 30,000-50,000 km).
Spark Plugs:
Platinum-tipped plugs recommended for longer life. Replacement interval typically 80,000-100,000 km. Refer to manual for specific plug type and gap.
Timing Belt:
CRITICAL: 90,000-100,000 km or 6-8 years. Failure can cause catastrophic engine damage. Manual will detail replacement procedure and components (tensioner, idler pulley, water pump).
Fluid Specifications
Engine Oil:
API SG or higher, SAE 10W-30 or 5W-30 recommended for most climates. V6 engines may have specific viscosity requirements. (Refer to manual for exact specification and capacity).
Coolant:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Mitsubishi's DiaQueen Super Long Life Coolant (SLLC) is often recommended. Capacity approx. 6-8 liters.
Brake Fluid:
DOT 3 or DOT 4.
Power Steering Fluid:
ATF Dexron II or equivalent.
Known Issues
Timing Belt Wear:
A common failure point on many Japanese cars of this era if not replaced on schedule. Critical maintenance item.
Mivec System:
Can be sensitive to oil quality and maintenance. Occasional issues with solenoids or actuators. Manual provides diagnostic steps.
Automatic Transmission:
INVECS-II units are generally robust but require regular fluid changes. Filter replacement might be an option during major service.
Corrosion:
As with many cars of this age, especially those exposed to harsh climates, rust can be a concern in wheel wells, sills, and underbody.
Ignition Coil Packs:
Can degrade over time, leading to misfires. Manual covers testing procedures.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi's history in performance and rally, influencing sporty models like the FTO.
Model Evolution
Design Inspiration:
Styling cues from Japanese sports cars of the 1990s, with a distinctive 'cab-forward' design.
Engine Development:
Showcased Mitsubishi's MIVEC (Mitsubishi Innovative Valve timing Electronic Control) technology on the V6 models.
Production
Production Period:
1994-2000 (though this manual covers up to 1998).
Manufacturing Location:
Japan
Market Availability:
Primarily Japan Domestic Market (JDM). Limited official sales in other regions, making it a popular JDM import.
🏆 Awards & Recognition
Recognitions
Jdm Car Of The Year:
The Mitsubishi FTO was voted 'Car of the Year' in Japan for 1994-1995.
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