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Mitsubishi Eclipse 1994-1999 Service Repair Workshop Manual

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The Mitsubishi Eclipse, a sporty coupe produced from 1994 to 1999, is built on the Chrysler JA/MD platform, sharing its underpinnings with the Plymouth Laser and Eagle Talon. Known for...
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Mitsubishi Eclipse 1994-1999 Service Repair Workshop ManualMitsubishi Eclipse 1994-1999 Service Repair Workshop ManualMitsubishi Eclipse 1994-1999 Service Repair Workshop Manual
The Mitsubishi Eclipse, a sporty coupe produced from 1994 to 1999, is built on the Chrysler JA/MD platform, sharing its underpinnings with the Plymouth Laser and Eagle Talon. Known for its engaging driving dynamics and available all-wheel-drive system, particularly on the performance-oriented GSX models, the Eclipse offered a range of engine options, including naturally aspirated and turbocharged 2.0L and 2.4L inline-four engines. These vehicles have garnered recognition, with the turbocharged GSX model appearing on Car and Driver's '10 Best' lists, highlighting its blend of performance and value. The 2nd generation Eclipse, characterized by a more rounded, aerodynamic design compared to its predecessor, was manufactured in Normal, Illinois, USA, as part of the Diamond-Star Motors joint venture. This comprehensive workshop service repair manual provides extensive coverage for the Mitsubishi Eclipse, model years 1994 through 1999. It details all aspects of vehicle maintenance, repair, troubleshooting, and diagnostics, including engine mechanical and electrical systems, fuel and emission controls, manual and automatic transmissions, drivetrain, suspension, steering, brakes, bodywork, HVAC, and the restraint system. The manual is designed to assist automotive repair professionals, independent workshops, and skilled DIY enthusiasts by offering clear, concise text, diagrams, and illustrations. It serves as a crucial resource for performing routine maintenance, complex overhauls, and detailed diagnostic procedures, ensuring the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse
Generation:
2nd Generation
Model Years Covered:
1994, 1995, 1996, 1997, 1998, 1999
Codes
Chassis Codes:
D20, D30
Platform:
Chrysler JA/MD platform (shared with Plymouth Laser, Eagle Talon)
👋 Introduction
Market Position
Target Audience:
Automotive repair professionals, independent workshops, DIY enthusiasts with mechanical aptitude
Competitive Analysis
Value Proposition:
Provides dealer-level repair information, enabling cost savings on maintenance and repairs, empowering informed discussions with technicians.
Key Features
Accuracy:
Vehicle-specific, not generic; based on manufacturer's official documentation.
Clarity:
Clear, concise text combined with diagrams and illustrations for easy comprehension.
Completeness:
Covers all major topics and systems, with no missing or corrupt sections.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service, Repair, Troubleshooting, Diagnostics, Maintenance
Secondary Coverage:
Wiring Schematics, Specifications, Diagrams, Illustrations
Page Count
Estimated Page Count:
Extensive (precise count not specified, but described as 'full' and 'complete')
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Delivery Format:
PDF Download
Digital Features:
Searchable text, clickable links (typical for well-produced PDFs)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed coverage of engine disassembly, assembly, timing, cooling, lubrication systems
Engine Electrical:
Ignition system, starting system, charging system, sensors, actuators, control modules
Emission Control:
Catalytic converter, EGR system, EVAP system, diagnostic procedures related to emissions
Fuel System:
Fuel injection, fuel pump, injectors, fuel pressure, evaporative emissions control
Transmission Manual:
Clutch system, manual transaxle operation, disassembly, assembly, overhaul
Transmission Automatic:
Automatic transaxle operation, disassembly, assembly, overhaul, hydraulic control
Drivetrain:
Driveshaft, axles, CV joints, differentials
Suspension:
Front and rear suspension components, alignment, shock absorbers, springs
Steering:
Power steering system, steering column, steering rack/gearbox
Brakes:
Brake system components (discs, pads, calipers, master cylinder), ABS (if equipped), hydraulic circuits
Body Interior Exterior:
Body panels, doors, hood, trunk, bumpers, interior trim, seats
Body Electrical:
Lighting, power windows, power locks, mirrors, interior electronics, body control modules
HVAC:
Heating, ventilation, air conditioning system components, refrigerant handling, operation
Restraint System:
Airbag system, seat belts, SRS (Supplemental Restraint System) diagnostics and repair
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks and changes, belt and hose inspection/replacement
Troubleshooting:
Systematic diagnosis of common and uncommon faults, error code interpretation
Repair:
Step-by-step instructions for component removal, installation, and repair
Diagnostics:
Procedures for diagnosing electrical and mechanical issues, including wiring diagrams and test procedures
Rebuilds:
Complete disassembly and reassembly instructions for major components like engines and transmissions
Specifications:
Tightening torque specifications, clearances, fluid capacities, electrical values
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complex overhauls and diagnostics, suitable for professional technicians and skilled DIYers.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Fully printable, allowing users to print specific pages for workshop use
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Requirements
Reader Software:
Adobe PDF Reader
Compatibility
Operating Systems:
Compatible with all versions of Windows and Mac OS
⚙️ Engine Specifications
Primary Engine Options
Engine 1:
2.0L 16V DOHC 4G63/4G63T I4 (Naturally Aspirated & Turbocharged)
Engine 2:
2.4L 16V SOHC 4G64 I4 (Naturally Aspirated)
Performance Na 2.0L
Horsepower Na 2.0L:
Approx. 140-150 hp (Varies by year and specific configuration)
Torque Na 2.0L:
Approx. 135-140 lb-ft (Varies by year and specific configuration)
Performance Turbo 2.0L
Horsepower Turbo 2.0L:
Approx. 205-210 hp (GST/GSX models, Varies by year)
Torque Turbo 2.0L:
Approx. 203-215 lb-ft (GST/GSX models, Varies by year)
Performance 2.4L
Horsepower 2.4L:
Approx. 140-148 hp
Torque 2.4L:
Approx. 145-155 lb-ft
Fuel System
Induction:
Electronic Fuel Injection (EFI) - Sequential Multi-Port Fuel Injection (MPI) for most variants. Turbocharged models feature intercooled turbocharging.
Fuel Type:
Unleaded Gasoline (91 octane or higher recommended for turbo models)
Engine Mechanical
Engine Block Material:
Cast Iron (4G63/4G63T), Aluminum (4G64)
Cylinder Head Material:
Aluminum
Valve Train:
DOHC (Double Overhead Camshaft) with 4 valves per cylinder for 4G63/4G63T. SOHC (Single Overhead Camshaft) with 4 valves per cylinder for 4G64.
🔧 Transmission
Standard Transmission
Type Standard:
5-speed Manual Transaxle (F5M33 for FWD, W5M33 for AWD)
Optional Transmission
Type Automatic:
4-speed Automatic Transaxle (F4A33 for FWD, V4A51 for AWD - commonly found on non-turbo models)
Features
AWD System:
Advanced all-wheel-drive system (Viscous coupling center differential, optional limited-slip rear differential on GSX models)
Transmission Fluid Spec
Manual Fluid:
API GL-3 or GL-4 gear oil (e.g., Mitsubish Genuine Gear Oil or equivalent 75W-90)
Automatic Fluid:
Diamond SP-II, SP-III, or Dexron III/Mercon compatible ATF
📐 Dimensions
Exterior Dimensions
Length:
Approx. 179.1 inches (4550 mm)
Width:
Approx. 69.2 inches (1758 mm)
Height:
Approx. 51.2 inches (1300 mm)
Wheelbase
Wheelbase:
Approx. 103.7 inches (2634 mm)
Weights
Curb Weight:
Approx. 2,900 - 3,400 lbs (1315 - 1542 kg) depending on trim and drivetrain
🛡️ Safety Features
Passive Features
Airbags:
Driver and passenger front airbags (standard on most models by mid-generation)
Seat Belts:
Three-point front seat belts with pretensioners, three-point rear seat belts
Active Features
ABS:
Anti-lock Braking System (ABS) available on many models, standard on some higher trims like GSX.
Crash Test Ratings
NHTSA Driver Front Impact:
4 stars (1997 model, as per NHTSA data)
NHTSA Passenger Front Impact:
4 stars (1997 model, as per NHTSA data)
💡 Technology Features
Infotainment
Audio System:
Factory cassette or CD player, AM/FM radio, with upgraded options and speaker systems available depending on trim level.
Climate Control:
Manual or automatic climate control systems depending on trim.
Driver Assistance
Cruise Control:
Standard on most higher trim levels (GS, GST, GSX).
Connectivity
N A:
No significant advanced connectivity features typical of modern vehicles (e.g., Bluetooth, USB ports).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions (refer to manual for specific recommendation based on oil type used).
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Spark Plugs:
Replace every 30,000 miles for standard plugs, potentially longer for platinum/iridium plugs (check specific plug type).
Timing Belt:
Critical replacement item for 4G63/4G63T engines. Typically every 60,000 to 90,000 miles. Failure can cause catastrophic engine damage. Manual will detail the procedure and torque specs.
Fluid Specifications
Engine Oil:
API SG/SH, viscosity 5W-30 or 10W-30 (refer to manual for precise recommendation based on temperature).
Coolant:
Ethylene glycol based antifreeze (50/50 mix with distilled water). Refer to manual for specific type and capacity.
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Turbo Failure:
Turbocharger lubrication issues, oil coking, and seal failures can occur if oil changes are neglected, especially on turbo models. The manual provides maintenance for the turbocharger system.
Suspension Wear:
Worn ball joints, tie rod ends, and wheel bearings are common as the cars age. Manual details inspection and replacement procedures.
Rust Corrosion:
Can be an issue in certain climates, particularly on wheel wells, rocker panels, and around the exhaust system. Manual covers body repair sections.
Octopus Hose:
A common failure point on certain 4G63 engines is the coolant 'octopus' hose due to its complex routing and heat exposure. Manual will show its location and replacement.
📚 Vehicle History
Brand Heritage
Mitsubishi Sporting Image:
Mitsubishi has a strong heritage in performance vehicles and motorsport (e.g., Lancer Evolution), influencing the sporty nature of the Eclipse.
Model Evolution
2Nd Gen Introduction:
Introduced for the 1995 model year, the second-generation Eclipse featured a completely new design, moving away from the previous sharper lines to a more rounded, aerodynamic shape.
Trim Levels:
Key trims included the base RS, the sporty GS (with the 2.4L engine), the turbocharged GST (FWD), and the all-wheel-drive, turbocharged GSX, which was the performance flagship.
Production
Manufacturing Location:
Built by Diamond-Star Motors (DSM) in Normal, Illinois, USA, a joint venture between Mitsubishi and Chrysler.
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The turbocharged GSX model was recognized on Car and Driver's '10 Best' lists multiple times during its production run for its performance and value.
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