Vehicle Segment:
Compact Pickup Truck
Target Audience:
DIY enthusiasts, independent repair shops, fleet maintenance
Key Competitors:
Ford Ranger, Toyota Tacoma, Dodge Dakota, Mazda B-Series
Manual Value Proposition:
Provides comprehensive, factory-level repair and maintenance information for all aspects of the Chevrolet S10 Pickup from 1994-2004.
Technical Illustration Quality:
Hundreds of detailed photos & diagrams, including exploded views
Licensing:
Unlimited usage on multiple devices, no expiry date, full version
Applicable Years:
1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
Type:
Factory Service Repair Workshop Manual
Powertrain:
Engine, Transmission, Drivetrain, Fuel System, Exhaust System, Cooling System, Ignition System
Chassis:
Suspension (Front & Rear), Steering System, Braking System (Front & Rear), Wheels & Tires
Electrical:
Charging System, Starting System, Lighting, Instrumentation, Power Accessories, Body Control Modules, Powertrain Control Modules (PCM), Diagnostic Trouble Codes (DTCs), Wiring Diagrams
Body:
Body Panels, Doors, Windows, Seats, Interior Trim, HVAC System, Exterior Trim, Bumpers
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks & Replenishments, Tune-ups
Repair:
Engine Rebuilds, Transmission Overhauls, Suspension Component Replacement, Brake System Repairs, Electrical Component Diagnosis & Replacement, Body Panel Repair
Troubleshooting:
Diagnostic Procedures, Symptom-based Troubleshooting Guides, Electrical System Diagnostics, Engine Performance Issues
Diagnostics:
On-Board Diagnostics (OBD-I/OBD-II), Diagnostic Trouble Code (DTC) Interpretation and Resolution
Bodywork:
Dent removal, panel replacement, rust repair, paint and coating application guidance
Depth:
Comprehensive (from basic maintenance to complete engine/transmission overhauls and advanced electrical diagnostics)
Special Tools:
Identification and usage of specialized tools required for specific repairs.
Quality:
High-resolution, professionally scanned PDF with clear text and images
Searchability:
Searchable text for quick information retrieval
Compatibility:
Windows and MAC compatible
Pages:
Printable (single pages or entire manual)
Binding:
Digital (No physical binding)
Paper:
N/A (Digital Format)
Engine Options:
2.2L 4-Cylinder (Vortec 2200), 4.3L V6 (Vortec 4300)
2.2L 4 Cylinder Power:
Approx. 118-125 hp (varies by year)
4.3L V6 Power:
Approx. 160-190 hp (varies by year)
4.3L V6 Torque:
Approx. 230-260 lb-ft (varies by year)
Fuel Delivery:
Multi-Port Fuel Injection (MPFI)
Coolant Type:
GM DEX-COOL (Orange) or equivalent 50/50 mix (check specific year)
Ignition Type:
Distributorless Ignition System (DIS) or distributor-based system (early models)
Transmission Options:
4-speed Automatic (4L60-E), 5-speed Manual
Manual Transmission Models:
NV1500 (5-speed), NV3500 (5-speed)
Automatic Transmission Details:
Electronically controlled, overdrive
Automatic Transmission Fluid:
Dexron-III or equivalent (check specific year)
Manual Transmission Fluid:
API GL-4 (75W-90 synthetic recommended)
Body Styles:
Regular Cab, Extended Cab
Bed Lengths:
Short Bed (approx. 6.2 ft), Long Bed (approx. 7.3 ft)
Curb Weight:
Varies by configuration (approx. 3,200 - 4,000 lbs)
NHTSA Rollover Resistance:
2WD: 4 stars; 4WD: 3 stars (typical for the era)
ABS:
Available Anti-lock Braking System (ABS)
Airbags:
Driver-side airbag standard; Passenger airbag optional (early models) or standard (later models)
Oil Change Interval:
Every 3,000 - 7,500 miles or 6 months, depending on oil type and driving conditions (refer to manual for specifics)
Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on inspection
Spark Plug Replacement:
Typically 60,000 - 100,000 miles (depending on plug type - platinum/iridium)
Engine Oil Viscosity:
5W-30 (most common, check specific year/engine)
Engine Oil Capacity:
4.3L V6: approx. 5 quarts; 2.2L 4-Cyl: approx. 4.5 quarts (with filter)
Power Steering Fluid Type:
GM Power Steering Fluid or Dexron-III ATF
Common Problems Engine:
Intake manifold gasket leaks (4.3L V6), spark plug blowouts (early 4.3L V6), oil pan gasket leaks
Common Problems Transmission:
Torque converter shudder (automatic), clutch wear (manual)
Common Problems Suspension:
Ball joint wear, worn sway bar links, front end shimmy
Common Problems Electrical:
Heater core leaks, instrument cluster failures, power window motor issues
Chevrolet Truck Legacy:
Chevrolet has a long-standing reputation for building durable and capable trucks.
First Generation Start:
1982 (as Chevrolet S-10)
Generation Covered:
Second Generation (1994-2004)
Redesign Year:
1994 (complete redesign)
Manufacturing Locations:
United States (e.g., St. Louis, Missouri; Fort Wayne, Indiana)
