🏷️ Basic Information

Make:

BMW

Model:

R 1150 GS

Year:

1994

Manual Product Name:

BMW R1150GS 1994 Repair Service Manual

Model Code:

R259

👋 Introduction

Positioning:

The R 1150 GS established itself as a leading adventure touring motorcycle, renowned for its robust engineering, comfort over long distances, and off-road capability.

Competitors:

Competed against other large-displacement adventure bikes such as the Honda Africa Twin, Triumph Tiger, and Yamaha Super Ténéré in its era.

Features:

Characterized by its boxer-twin engine, shaft drive, extensive suspension travel, and versatile design suitable for both on-road touring and off-road exploration.

Audience:

Professional motorcycle technicians and experienced DIY enthusiasts seeking detailed repair and maintenance procedures for the BMW R 1150 GS.

📋 Manual Details

Engine:

Yes

Transmission:

Yes

Chassis:

Yes

Electrical System:

Yes

Bodywork:

Yes

Suspension:

Yes

Brakes:

Yes

Fuel System:

Yes

Exhaust System:

Yes

Wheels And Tires:

Yes

Maintenance Procedures:

Yes

Troubleshooting:

Yes

Diagnostics:

Yes

Estimated Pages:

Approximately 400-500 pages

Type:

Repair Service Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Powertrain:

Comprehensive coverage of the boxer-twin engine, including top-end, bottom-end, lubrication, and cooling systems.

Drivetrain:

Detailed information on the gearbox, clutch, and final drive assembly, including maintenance and repair.

Suspension And Steering:

Front Telelever and rear Paralever suspension systems, fork servicing, shock absorber replacement, and steering head bearing maintenance.

Braking System:

Integral ABS system (if equipped), brake caliper servicing, master cylinder overhaul, and hydraulic system bleeding procedures.

Electrical And Ignition:

Wiring diagrams, component testing, ignition system diagnostics, battery maintenance, lighting, and charging system.

Fuel And Emission Control:

Fuel injection system ( மோட்ட్రోனிக்), throttle body, fuel pump, injectors, and emissions control components.

Body And Frame:

Fairing removal and installation, seat servicing, fuel tank maintenance, and general chassis component checks.

Routine Maintenance:

Oil changes, filter replacements, spark plug servicing, valve clearance adjustment, drive shaft spline lubrication, and brake fluid replacement.

Major Repairs:

Engine rebuilds, transmission overhauls, suspension component replacement, ABS system servicing, and clutch replacement.

Troubleshooting Guides:

Systematic diagnostic procedures for common and uncommon issues, fault codes, and symptom-based problem solving.

Component Disassembly And Assembly:

Step-by-step instructions with torque specifications for all major components.

Depth:

Comprehensive, covering from basic owner maintenance to complex internal engine and electrical system repairs, suitable for professional technicians and advanced DIY mechanics.

📊 Manual Specifications

Format:

Digital PDF

Searchability:

Searchable text for quick information retrieval.

Quality:

High-resolution scans, clear diagrams and illustrations.

Binding:

N/A (Digital)

Paper:

N/A (Digital)

⚙️ Engine Specifications

Engine Type:

Four-stroke, air/oil-cooled boxer-twin

Displacement:

1130 cc (1130 cm³)

Bore X Stroke:

101 mm x 70.5 mm

Compression Ratio:

9.0:1

Valve Train:

Two valves per cylinder, pushrod actuated

Horsepower:

95 hp @ 7250 rpm (approx.)

Torque:

71 lb-ft @ 5500 rpm (approx.)

Fuel Delivery:

Electronic fuel injection (Bosch Motronic 2.4)

Fuel Type:

Unleaded gasoline, min. 95 octane (RON)

Oil Type:

SAE 20W-40 or SAE 20W-50 API SG/SH motorcycle oil

Cooling Method:

Air-cooled with oil cooling

🔧 Transmission

Type:

5-speed manual gearbox

Final Drive:

Shaft drive

Clutch Type:

Single dry plate, diaphragm spring

Gearbox Oil Type:

SAE 75W/90 API GL-5 gear oil

Gearbox Oil Capacity:

Approximately 1.0 liter (0.26 US gal)

📐 Dimensions

Length:

2230 mm (87.8 in)

Width:

910 mm (35.8 in) at handlebars

Height:

1450 mm (57.1 in) at handlebar brace

Dry Weight:

224 kg (493.8 lbs)

Gross Vehicle Weight:

430 kg (948 lbs)

Fuel Tank Capacity:

20.0 liters (5.3 US gal), including 3.0 liters reserve

🛡️ Safety Features

Safety Features Overview:

Designed with rider safety and control in mind, featuring advanced braking and suspension.

Braking System Type:

Integral ABS (Anti-lock Braking System) - optional on some models, standard on others.

Front Brake:

Dual 305 mm discs with 4-piston calipers

Rear Brake:

Single 276 mm disc with 2-piston caliper

Lighting:

Halogen headlight, comprehensive tail and indicator lights for visibility.

Chassis Design:

Sturdy frame designed for stability and predictable handling under various conditions.

💡 Technology Features

Infotainment System:

Not applicable for this model year; typically equipped with basic instrumentation and optional heated grips or power outlets.

Driver Assistance Systems:

Integral ABS is the primary advanced rider aid.

🔧 Maintenance

Oil Change Interval:

Every 10,000 km (6,000 miles) or annually, whichever comes first.

Filter Replacement Interval:

With every oil change.

Valve Clearance Check:

Every 20,000 km (12,000 miles).

Spark Plug Replacement:

Every 20,000 km (12,000 miles).

Drive Shaft Spline Lubrication:

Every 20,000 km (12,000 miles).

Brake Fluid Replacement:

Every 2 years.

Engine Oil Capacity With Filter:

Approximately 3.0 liters (3.2 US qt)

Brake Fluid Type:

DOT 4

Coolant Type:

N/A (Air/Oil Cooled)

Common Problems:

Potential for premature wear on drive shaft splines (requiring regular lubrication), occasional issues with the fuel pump, and clutch slave cylinder leaks. Early models may have ABS issues if not maintained.

Tips:

The manual provides systematic approaches to diagnose issues like starting problems, running irregularities, electrical faults, and braking system malfunctions.

📚 Vehicle History

Heritage:

BMW Motorrad boasts a long history of producing durable and reliable motorcycles, particularly known for its boxer-twin engines and adventure touring capabilities.

Predecessors:

The R 1150 GS is an evolution of the highly successful R 1100 GS, featuring an increased engine capacity and various chassis and electronic improvements.

Production Years:

The R 1150 GS was produced from 1999 to 2004. The 1994 reference in the product name might be an error or refer to a specific market variant or a manual covering a broader range that includes early concepts or related models if the original data is flawed. The R1100GS was produced from 1993-1999, and the R1150GS was its direct successor. This manual is likely for the R1150GS model range, but the year 1994 is inconsistent with the R1150GS production start. We will proceed assuming the manual covers the R1150GS generation.

Manufacturing Location:

Berlin, Germany

🏆 Awards & Recognition

Industry Acclaim:

The R 1150 GS series is widely praised for its durability, long-distance comfort, and ability to handle diverse terrains, earning it a strong reputation in the adventure touring segment.