1994 Chevrolet Cavalier Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Chevrolet Model: Cavalier Year: 1994 Body Style: Coupe, Sedan, Wagon, Convertible Codes Platform: J-body 👋 Introduction Market Position Segment: Compact Car Target Audience: DIY mechanics,...

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Description

🏷️ Basic Information

Identification

Make:

Chevrolet

Model:

Cavalier

Year:

Body Style:

Coupe, Sedan, Wagon, Convertible

Codes

Platform:

J-body

👋 Introduction

Market Position

Segment:

Compact Car

Target Audience:

DIY mechanics, professional technicians, owners seeking to understand and maintain their vehicle

Competitive Analysis

Competitors:

Ford Escort, Honda Civic, Toyota Corolla, Dodge Neon

Key Features

Ease Of Use:

Digital format allows for quick searching and printing of relevant sections.

Official Licensing:

Officially licensed, ensuring accuracy and completeness

📋 Manual Details

Coverage Areas

Manual Type:

Service and Repair Manual

Language:

English

Format:

PDF Download

Page Count

Estimated Page Count:

1500+

📖 Manual Coverage

Systems Covered

Engine:

2.2L 4-Cylinder (VIN F), 3.1L V6 (VIN T)

Fuel System:

Fuel Injection (TBI, MPI)

Ignition System:

Electronic Ignition (EST)

Cooling System:

Radiator, Fan, Thermostat, Coolant

Exhaust System:

Manifolds, Catalytic Converter, Muffler

Transmission:

4-Speed Automatic (4T40-E), 5-Speed Manual

Drivetrain:

Front-Wheel Drive (FWD)

Suspension Front:

MacPherson Struts, Control Arms

Suspension Rear:

Torsion Beam Axle, Shock Absorbers

Steering:

Power Steering, Rack and Pinion

Brakes Front:

Ventilated Disc

Brakes Rear:

Electrical System:

Battery, Alternator, Starter, Wiring Diagrams

Lighting:

Headlamps, Taillamps, Interior Lights

HVAC:

Heating, Ventilation, Air Conditioning (A/C)

Body And Frame:

Exterior Panels, Doors, Interior Trim, Chassis

Safety Systems:

Seat Belts, Airbags (if equipped)

Procedures Included

Maintenance:

Oil Changes, Filter Replacements, Spark Plug Service, Belt Inspections/Replacements

Troubleshooting:

Diagnostic Charts for Common Issues, Symptom-Based Diagnostics

Repair:

Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake System Repair, Electrical Component Diagnosis and Replacement

Diagnostics:

On-Board Diagnostics (OBD-I), Sensor Testing, Actuator Testing

Specifications:

Torque Values, Fluid Capacities, Gap Specifications

Technical Depth

Depth:

Comprehensive; Covers routine maintenance, troubleshooting, and complete mechanical and electrical system repairs, including detailed diagrams and component removal/installation procedures.

📊 Manual Specifications

File Format

Format:

Searchable:

Yes (text-based PDF)

Printable:

Print Quality

Quality:

High-resolution scans, clear text and diagrams

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine 1 Displacement:

2.2 Liters (134 cu in)

Engine 1 Type:

L4, SOHC, 8-Valve

Engine 1 Horsepower:

120 hp @ 5000 rpm

Engine 1 Torque:

130 lb-ft @ 3600 rpm

Engine 1 Bore X Stroke:

3.50 in x 3.54 in (89.0 mm x 90.0 mm)

Engine 1 Compression Ratio:

9.0:1

Engine 2 Displacement:

3.1 Liters (189 cu in)

Engine 2 Type:

V6, OHV, 12-Valve

Engine 2 Horsepower:

160 hp @ 5200 rpm

Engine 2 Torque:

185 lb-ft @ 3200 rpm

Engine 2 Bore X Stroke:

3.50 in x 3.27 in (89.0 mm x 83.0 mm)

Engine 2 Compression Ratio:

8.7:1

Performance

Engine 1 0 60 Mph:

Approx. 9.5-10.5 seconds (varies with transmission and body style)

Engine 2 0 60 Mph:

Approx. 8.0-9.0 seconds (varies with transmission and body style)

Fuel System

Fuel Delivery:

Multi-Port Fuel Injection (MPI) for 2.2L, Throttle Body Injection (TBI) on early 3.1L V6 or MPI on later 3.1L V6 models.

Recommended Fuel:

Unleaded Regular 87 Octane

🔧 Transmission

Standard

Transmission 1:

5-Speed Manual

Optional

Transmission 2:

4-Speed Automatic (4T40-E)

Features

Automatic Transmission Features:

Electronically controlled, Overdrive

Manual Transmission Gear Ratios:

Specific ratios detailed in the manual for both engine options.

Transmission Fluid Type:

Dexron-III (Automatic), GL-4 Gear Oil (Manual)

📐 Dimensions

Exterior

Length:

Approx. 170.4-177.4 inches (4328-4506 mm) depending on body style

Width:

Approx. 67.4 inches (1712 mm)

Height:

Approx. 51.7-53.2 inches (1313-1351 mm) depending on body style

Wheelbase:

101.4 inches (2576 mm)

Front Track:

Approx. 57.8 inches (1468 mm)

Rear Track:

Approx. 57.4 inches (1458 mm)

Weights

Curb Weight:

Approx. 2600-2900 lbs (1179-1315 kg) depending on configuration

Gross Vehicle Weight Rating:

Varies by model, typically around 3700 lbs

Cargo

Trunk Volume:

Approx. 12-15 cu ft depending on body style

🛡️ Safety Features

Ratings

NHTSA Driver Side Impact 1994:

4 Stars

NHTSA Passenger Side Impact 1994:

4 Stars

Active Features

Optional on some models

Passive Features

Airbags:

Driver-side airbag standard

Seat Belts:

Three-point front and rear seat belts

💡 Technology Features

Infotainment

Radio:

AM/FM Stereo with Cassette Player, optional CD player

Speakers:

Standard 4-speaker system, optional premium system

Driver Assistance

Cruise Control:

Optional

Anti Lock Brakes:

Optional on select models

Connectivity

Auxiliary Input:

Not available in original configuration

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 - 7,500 miles (5,000 - 12,000 km) or 6-12 months, depending on driving conditions and oil type. Refer to manual for specific recommendations.

Air Filter Replacement Interval:

Every 15,000 - 30,000 miles (24,000 - 48,000 km)

Spark Plug Replacement Interval:

Every 30,000 - 100,000 miles (48,000 - 160,000 km) depending on plug type (conventional vs. platinum/iridium).

Transmission Fluid Change Interval:

Every 30,000 - 50,000 miles (48,000 - 80,000 km) for automatic transmissions.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 (most common, check owner's manual for exact viscosity)

Engine Oil Capacity:

Approx. 4.3 quarts (4.1 L) for 2.2L, 4.5 quarts (4.3 L) for 3.1L V6 (with filter)

Coolant Type:

Ethylene Glycol based antifreeze (e.g., Dex-Cool compatible if specified, or standard green silicate-based)

Coolant Capacity:

Approx. 7-8 quarts (6.6-7.6 L)

Brake Fluid Type:

DOT 3

Known Issues

Common Wear Items:

Struts, tie rod ends, wheel bearings, brake pads/rotors, exhaust components, intake manifold gaskets (especially on V6).

Engine Specific Issues:

Head gasket leaks on V6 engines, oil leaks from valve covers and oil pan gaskets, intake manifold gasket failures.

Transmission Specific Issues:

3-2 downshift issues on automatic transmissions, potential solenoid failures.

Electrical Issues:

Alternator failures, power window motor issues, heater control module problems.

📚 Vehicle History

Brand Heritage

Parent Company:

General Motors (GM)

Model Evolution

Generation Start Year:

Generation End Year:

1994 Update:

Facelifted model, updated styling including new front and rear fascias, new interior design elements.

Production

Manufacturing Location:

Lordstown, Ohio, USA; Janesville, Wisconsin, USA

🏆 Awards & Recognition

Recognitions

Popular Mechanics Car Of The Year Nominee:

Cavalier models have historically been recognized for value and practicality, often considered strong contenders in their segment.

Ratings

Consumer Reports Reliability:

Variable; 1994 models generally rated average to below average for reliability compared to some Japanese competitors of the era.

Certifications

Emissions Compliance:

Meets 1994 Federal Emissions Standards