Engine Mechanical:
Detailed procedures for engine disassembly, assembly, overhaul, including cylinder head, block, crankshaft, pistons, connecting rods, camshaft, timing systems.
Engine Performance And Tuning:
Includes specifications for engine timing, fuel mixture, idle speed, and diagnostic procedures for performance issues.
Fuel System:
Covers fuel injection system (MPI), fuel pump, fuel injectors, fuel pressure regulator, fuel lines, and evaporative emissions control (EVAP).
Cooling System:
Details radiator, water pump, thermostat, coolant hoses, fan clutch/electric fan, and heater core replacement and servicing.
Ignition System:
Covers distributor, ignition coil, spark plugs, spark plug wires, and ignition control module (ICM) testing and replacement.
Exhaust System:
Includes procedures for catalytic converter, muffler, exhaust pipes, and oxygen sensors.
Transmission Automatic:
Detailed procedures for the Chrysler 42LE automatic transmission, including fluid changes, filter replacement, valve body diagnosis, and overhaul.
Drivetrain:
Covers front-wheel drive system, including CV axles, wheel bearings, and differential.
Suspension System:
Details front and rear suspension components such as struts, shocks, control arms, ball joints, sway bars, and bushings.
Steering System:
Covers power steering pump, steering gear, tie rods, power steering hoses, and fluid.
Brake System:
Includes front disc brakes, rear drum brakes (or discs depending on configuration), brake fluid, master cylinder, power booster, and anti-lock braking system (ABS) components.
Electrical System Overview:
General overview of the vehicle's electrical architecture.
Charging System:
Covers alternator, voltage regulator, and battery testing and replacement.
Starting System:
Details starter motor, solenoid, and ignition switch.
Lighting System:
Covers headlights, taillights, interior lighting, and related bulbs and switches.
Instrumentation And Gauges:
Diagnosis and repair of speedometer, tachometer, fuel gauge, temperature gauge, and warning lights.
Body Electrical:
Covers power windows, power door locks, mirrors, seats, sunroof, and remote keyless entry (if equipped).
HVAC System:
Details air conditioning (A/C) system, heater, blower motor, control panel, and refrigerant handling.
Body And Chassis:
Covers body panels, doors, hood, trunk, bumpers, interior trim, and sound deadening.
Glass And Seals:
Procedures for windshield, side glass, rear glass replacement, and weatherstripping.
Wiring Diagrams:
Comprehensive and detailed wiring diagrams for all major electrical systems, crucial for troubleshooting.
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, and inspections.
Diagnostic Procedures:
Step-by-step troubleshooting guides for common and uncommon issues across all systems.
Repair And Replacement:
Detailed instructions for removing, replacing, and installing all vehicle components.
Rebuilding And Overhaul:
Procedures for major component rebuilds such as engine and transmission.
Technical Specifications:
Torque specifications, clearances, fluid capacities, and electrical resistance values.
Troubleshooting Guides:
Specific fault finding trees and symptom-based diagnostics.
Depth Of Coverage:
Comprehensive, suitable for professional technicians and advanced DIY mechanics. Covers everything from basic maintenance to full engine and transmission rebuilds.
Oil Change Interval:
Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions (refer to manual for specifics).
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km) or as specified in the manual. Fluid and filter change recommended.
Engine Oil Type:
API SG or SH, SAE 5W-30 (check manual for exact viscosity and specification requirements).
Coolant Type:
Chrysler Extended Life Antifreeze/Coolant (HOAT), or equivalent silicate-free, ethylene glycol based coolant.
Transmission Fluid Type:
ATF+3 (or ATF+4 as a suitable substitute, though manual will specify ATF+3).
Power Steering Fluid:
ATF+3 (or equivalent DEXRON-III compatible fluid).
Common Problems:
Head gasket leaks, intake manifold gasket leaks, EGR valve issues, transmission solenoid failures, dashboard cluster failures, power window motor failures, wheel bearing noise.