Engine:
Full engine disassembly, assembly, troubleshooting, specifications, and adjustments
Transmission:
Clutch, gearbox, maintenance, repair, and specifications
Fuel System:
Carburetor settings, fuel delivery, maintenance, and troubleshooting
Ignition System:
Ignition timing, components, testing, and troubleshooting
Cooling System:
Radiator, coolant, fan, troubleshooting, and maintenance
Exhaust System:
Component identification and inspection
Frame And Suspension:
Front fork, rear shock absorber, steering, swingarm, maintenance, and adjustment
Brakes:
Front and rear brake systems, fluid, pad replacement, troubleshooting, and specifications
Electrical System:
Wiring diagrams, lighting, starting system, charging system, battery, fuses, troubleshooting
Bodywork:
Fairing, seat, fuel tank removal and installation
Wheels And Tires:
Wheel removal, balancing, tire specifications, and inspection
Maintenance:
Periodic maintenance checks, lubrication, adjustments
Troubleshooting:
Detailed diagnostic procedures for common and complex issues
Repair:
Step-by-step repair instructions for all major components
Disassembly Assembly:
Comprehensive procedures for component removal and reinstallation
Cleaning Inspection:
Guidance on proper cleaning and inspection of parts
Adjustment:
Precise instructions for various adjustments (e.g., carburetor, clutch, suspension)
Depth:
Comprehensive, from basic maintenance to full engine rebuilds and diagnostics
Quality:
Detailed illustrations, exploded diagrams, drawings, and photos
Reference:
Includes reference to special service tool numbers and their usage
Inclusion:
Provides wear limits for various components for accurate assessment
Engine Type:
Liquid-cooled, four-stroke, DOHC, inline four-cylinder
Bore X Stroke:
76.0 x 61.6 mm
Compression Ratio:
10.5:1
Horsepower Est:
130-145 hp (at crank, depending on region and tuning)
Torque Est:
75-85 lb-ft (at crank, depending on region and tuning)
Carburetion:
Four Keihin CVKD36 carburetors
Ignition:
Digital electronic ignition
System:
Forced lubrication, wet sump
Oil Change:
Refer to periodic maintenance chart in manual (typically every 3,000-6,000 miles or annually)
Valve Adjustment:
Refer to periodic maintenance chart in manual (typically every 6,000-12,000 miles)
Engine Oil:
Refer to manual for viscosity grade (e.g., 10W-40 or 20W-50) and API classification (e.g., SG or SH)
Coolant:
Permanent type antifreeze (ethylene glycol based), typically a 50/50 mix with distilled water
Brake Fluid:
DOT 4 recommended
Cam Chain Tensioner:
Potential for wear and noise, requiring inspection and possible replacement
Carburetor Synchronization:
Regular synchronization is crucial for smooth running and optimal performance
Charging System:
Stator or regulator/rectifier issues can occur with age, impacting battery charging
Preventative Care:
Adherence to the manual's maintenance schedule is key to longevity and performance.
Part Replacement:
Use of genuine Kawasaki parts or equivalent high-quality replacements is highly recommended.
