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Mitsubishi Eclipse 1994 Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Year: 1994 Product Type: Repair Service Manual Availability: Instant Download Target Audience: Professional Technicians Codes Platform Code: D21A/D22A/D27A/D31A/D32A Chassis Code: D20 Series...
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Mitsubishi Eclipse 1994 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse
Year:
1994
Product Type:
Repair Service Manual
Availability:
Instant Download
Target Audience:
Professional Technicians
Codes
Platform Code:
D21A/D22A/D27A/D31A/D32A
Chassis Code:
D20 Series
👋 Introduction
Market Position
Segment:
Compact Sports Coupe/Convertible
Target Demographic:
Younger buyers seeking sporty styling, performance, and affordability.
Competitive Analysis
Key Competitors:
Dodge Neon, Ford Mustang, Chevrolet Camaro, Toyota Celica, Honda Prelude, Nissan 240SX.
Key Features
Design:
Aerodynamic styling, flush headlights, often available with aggressive body kits and spoilers.
Powertrain Options:
Choice of naturally aspirated and turbocharged engines, with FWD and AWD drivetrains.
Convertible Option:
Available in convertible (Spyder) body style, adding to its sporty appeal.
📋 Manual Details
Coverage Areas
Primary Markets:
North America, Japan, Europe
Trim Levels Covered:
GS, GS-T, RS, LS (including Spyder convertible models)
Page Count
Estimated Pages:
Approximately 1200-1500 pages (typical for comprehensive factory manuals of this era)
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel injection, ignition, lubrication, cooling, exhaust systems, engine management (ECU/ECM).
Transmission:
Manual transmission (F5M33), Automatic transmission (F4A33), clutch system, transfer case (AWD models).
Drivetrain:
Front-wheel drive (FWD), All-wheel drive (AWD) system, drive shafts, CV joints, differentials.
Chassis:
Suspension (front MacPherson strut, rear multi-link), steering system (power assisted), brakes (front vented discs, rear discs/drums), wheel alignment.
Electrical:
12V battery system, charging system (alternator), starting system, lighting (headlights, taillights, interior), instrumentation, wiring diagrams, fuse and relay locations, power windows, door locks, mirrors, cruise control, audio system.
Body:
Exterior body panels, doors, hood, trunk, bumpers, glass, convertible top mechanism (Spyder models), interior trim, seats, HVAC system (heating, ventilation, air conditioning).
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly for all engine variants.
Transmission Repair:
Detailed procedures for manual and automatic transmission repair, including clutch replacement, torque converter service, and gear set diagnosis.
Brake System Service:
Brake pad/shoe replacement, caliper and wheel cylinder service, brake fluid bleeding, rotor resurfacing/replacement.
Electrical System Diagnostics:
Troubleshooting guides for electrical faults, component testing, wiring harness repair, and diagnostic procedures for ECU/ECM.
Suspension And Steering:
Component replacement (shocks, struts, ball joints, tie rods), steering gear adjustment and repair, wheel alignment procedures.
HVAC System Service:
Refrigerant handling, component replacement (compressor, evaporator, condenser), leak detection, and system charging.
Troubleshooting Guides:
Systematic diagnostic procedures for common and uncommon problems, often organized by symptom.
Technical Depth
Depth:
Comprehensive diagnostic and repair procedures, including detailed specifications, torque values, and component tolerances. Covers basic maintenance through complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (typically text-searchable PDF)
Print Quality
Printability:
Printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Na:
4G63 (SOHC, 2.0L)
Engine Code Turbo:
4G63T (DOHC Turbocharged, 2.0L)
Engine Code V6:
6G72 (SOHC, 3.0L V6 - Primarily for non-turbo US models)
Performance Na
Displacement Na:
1997 cc
Horsepower Na:
135-140 hp @ 6000 rpm
Torque Na:
135-140 lb-ft @ 4500 rpm
Performance Turbo
Displacement Turbo:
1997 cc
Horsepower Turbo:
195-210 hp @ 6000 rpm (depending on boost pressure and intercooler)
Torque Turbo:
203-214 lb-ft @ 3000-3500 rpm
Performance V6
Displacement V6:
2972 cc
Horsepower V6:
152-155 hp @ 5500 rpm
Torque V6:
175-178 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) for all engines
Turbocharged Features:
Intercooled turbocharger system with wastegate control
Recommended Fuel:
87 Octane (NA/V6), 91 Octane (Turbo)
🔧 Transmission
Standard Na
Type:
5-speed Manual (F5M33)
Drivetrain Na:
Front-Wheel Drive (FWD)
Optional Na
Type:
4-speed Automatic (F4A33)
Drivetrain Na Auto:
Front-Wheel Drive (FWD)
Optional Turbo
Type:
5-speed Manual (F5M33)
Drivetrain Turbo:
All-Wheel Drive (AWD) - Active Center Differential (ACD) and viscous coupling
Optional Turbo Auto
Type:
4-speed Automatic (F4A33)
Drivetrain Turbo Auto:
All-Wheel Drive (AWD)
Features
Clutch Type:
Hydraulically actuated single dry plate
Transmission Fluid Manual:
API GL-4, SAE 75W-90 (or equivalent)
Transmission Fluid Automatic:
Diamond SP-III (or equivalent ATF)
📐 Dimensions
Exterior
Length:
174.0 - 176.4 inches (depending on model)
Width:
69.1 inches
Height:
50.6 - 51.2 inches (coupe) / 51.6 inches (Spyder)
Wheelbase:
98.8 inches
Track Width Front:
58.5 inches
Track Width Rear:
58.7 inches
Ground Clearance:
Approx. 5.5 inches
Interior
Seating Capacity:
4 (2+2)
Cargo
Cargo Volume Coupe:
Approx. 8.4 cu ft (rear seats up)
Weights
Curb Weight Min:
Approx. 2,800 lbs (RS FWD)
Curb Weight Max:
Approx. 3,200 lbs (GS-T AWD)
Gross Vehicle Weight Rating:
Typically around 3,800 - 4,000 lbs
Towing Capacity:
Not Recommended
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
Not extensively tested by modern standards; likely performed adequately for its time.
IIHS Ratings:
Likely ranked 'Good' or 'Acceptable' in frontal impacts based on contemporary comparisons, but specific data may be scarce.
Active Features
ABS:
Available on GS and GS-T trims, optional on others.
AWD System:
Available on GS-T models for enhanced traction and stability.
Passive Features
Airbags:
Driver's side airbag standard. Passenger airbag optional or standard on higher trims.
Seatbelts:
3-point front and rear seatbelts. Pretensioners for front belts.
Rollover Protection:
Reinforced A-pillars and A-pillar bracing for Spyder convertible models.
💡 Technology Features
Infotainment
Head Unit:
Factory AM/FM/Cassette player. Optional CD player integrated or separate. Basic analog controls.
Speakers:
Typically 4-6 speakers depending on trim level.
Driver Assistance
Cruise Control:
Standard on higher trims (GS-T, LS), optional on others.
Traction Control:
Not available in the conventional sense. AWD system on GS-T provides enhanced traction.
Connectivity
Aux Input:
Not available on factory systems. Aftermarket head unit required.
Bluetooth:
Not available on factory systems. Aftermarket head unit required.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months, whichever comes first. Turbocharged models may benefit from more frequent changes.
Engine Oil Filter Replacement:
At every oil change.
Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on driving conditions.
Spark Plug Replacement:
Every 30,000 - 60,000 miles (depending on plug type - platinum recommended).
Timing Belt Replacement:
Every 60,000 - 90,000 miles or 5-7 years for the 4G63 engines. Crucial due to interference design.
Coolant Flush:
Every 30,000 - 60,000 miles or 2-4 years.
Transmission Fluid Change Manual:
Every 30,000 - 60,000 miles.
Transmission Fluid Change Automatic:
Every 30,000 miles (preferred) or 60,000 miles. Filter replacement recommended.
Fluid Specifications
Engine Oil Capacity:
4.4 - 4.8 quarts (4G63/4G63T) / 4.8 quarts (6G72) with filter change.
Engine Oil Viscosity:
10W-30 or 5W-30 (depending on climate)
Coolant Type:
Ethylene Glycol based coolant, typically 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
ATF Dexron II or equivalent
Known Issues
Engine 4G63T:
Exhaust manifold cracks, turbocharger wear (oil seals), oil slinger issues, crankwalk (rare but serious, especially on modified engines).
Engine 6G72:
Oil leaks from valve covers and oil pan, rear main seal leaks.
Suspension:
Front strut mounts and bearings wear out, rear control arm bushings can degrade.
Electrical:
Window motor failure, power lock actuator issues, alternator failure, dashboard warning light illumination due to faulty sensors.
Body Rust:
Common in rust-belt regions, particularly around wheel arches, rocker panels, and fuel tank areas.
Convertible Top:
Hydraulic leaks for powered tops, canvas wear, and rear window fogging/cracking.
📚 Vehicle History
Brand Heritage
Parent Company:
Mitsubishi Motors Corporation (Japan)
Design Philosophy:
Known for engineering prowess, particularly in turbocharged engines and AWD systems (e.g., Lancer Evolution).
Model Evolution
First Generation Start:
1990 (as Dodge Stealth/Mitsubishi 3000GT sibling platform)
Second Generation Start:
1995
Platform Shared With:
Dodge Neon (first gen, though distinct engineering), Plymouth Laser, Eagle Talon
Production Location:
Normal, Illinois, USA (Diamond-Star Motors plant)
Production
Production Years:
1990-2005 (across two generations)
1994 Model Year Significance:
Last model year of the first generation (DSM platform). Saw minor cosmetic updates and package changes.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
First-generation Eclipse (including turbo models) was often praised by automotive journalists for its value and performance, though not always making the strict '10 Best' lists of the era.
Popular Mechanics Car Of The-Year:
The 1990 Eclipse was recognized by Popular Mechanics as a 'Car of the Year' for its innovative design and performance for the price.
Ratings
Consumer Reports Reliability:
Mixed reliability ratings across different model years and powertrains. Turbocharged models and early automatics sometimes had more reported issues.
Certifications
Emission Standards:
Compliant with US EPA and California ARB emission standards for 1994.
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