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Harley Davidson FLHT Electra Glide Motorcycle 1995-1998 Factory Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHT Electra Glide Model Variant: Electra Glide Standard Model Family: Touring Codes Chassis Code: FLHT Engine Code Prefix: 1HD1 👋 Introduction Market Position...
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类型: Motorcycle
厂商:
斯库: 503344
Harley Davidson FLHT Electra Glide Motorcycle 1995-1998 Factory Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHT Electra Glide
Model Variant:
Electra Glide Standard
Model Family:
Touring
Codes
Chassis Code:
FLHT
Engine Code Prefix:
1HD1
👋 Introduction
Market Position
Positioning:
The FLHT Electra Glide was positioned as Harley-Davidson's flagship full-dress touring motorcycle, offering comfort, storage, and long-distance capabilities.
Competitive Analysis
Competitors:
Competed with other large touring motorcycles from manufacturers like Honda (Gold Wing series), BMW (K-series touring models), and Kawasaki (Voyager series) in its era.
Key Features
Design Philosophy:
Emphasis on rider comfort, passenger comfort, substantial luggage capacity, and the iconic Harley-Davidson V-twin experience.
Touring Amenities:
Large fairing for wind protection, comfortable seating for rider and passenger, ample storage via saddlebags and often a trunk/tour pack (depending on specific configuration within the FLHT range).
Manual Utility
Target User:
Professional motorcycle technicians, experienced home mechanics, and dedicated Harley-Davidson enthusiasts seeking to perform all levels of maintenance and repair.
📋 Manual Details
Coverage Areas
Years Covered:
1995, 1996, 1997, 1998
Models Covered:
FLHT Electra Glide
Page Count
Estimated Page Count:
High (typical for factory service manuals, likely 500+ pages)
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Download (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine assembly, disassembly, inspection, tuning, cooling system, lubrication system, fuel delivery, ignition system, exhaust system
Transmission Systems:
Clutch, primary drive, transmission assembly, gears, bearings, seals, shift mechanism
Chassis Systems:
Frame, suspension (front forks, rear shock absorbers), steering, wheels, tires, brakes (front and rear), final drive (belt or chain)
Electrical Systems:
Wiring diagrams, battery, charging system (alternator, regulator/rectifier), ignition system components, lighting, starting system, instrumentation, accessories, diagnostics
Bodywork And Trim:
Fairing, saddlebags, tank, seat, fenders, controls, mounting hardware
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, lubrication, brake adjustments, cable adjustments, tire pressure checks, battery maintenance, ignition timing checks
Repair Procedures:
Engine rebuilds, transmission overhauls, suspension repairs, brake system servicing, electrical component replacement, carburetor adjustment/rebuild, fuel system cleaning
Troubleshooting Procedures:
Diagnostic flowcharts, symptom-based troubleshooting, electrical fault finding, engine performance issues
Technical Specifications:
Torque specifications, clearances, gap settings, fluid capacities, component measurements
Technical Depth
Depth:
Comprehensive factory-level repair and diagnostic information, suitable for professional technicians and advanced DIY mechanics
📊 Manual Specifications
File Format
File Type:
PDF Download
Searchable:
Likely searchable (common for modern PDF manuals)
Print Quality
Image Quality:
High resolution for clear diagrams and photos
Diagram Clarity:
Includes clear, detailed wiring diagrams and exploded views
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled V-twin OHV Pushrod
Engine Displacement:
1340cc (81.7 cubic inches)
Engine Code:
Evolution (often referred to as the 'Evo' engine)
Bore X Stroke:
3.50 in x 4.25 in (88.9 mm x 107.95 mm)
Compression Ratio:
8.5:1 (typical for this era Evo)
Cylinder Head Design:
Two valves per cylinder, operated by pushrods and rocker arms
Performance
Horsepower Est:
Approx. 65-70 HP (at crankshaft, estimate for the era)
Torque Est:
Approx. 80-85 lb-ft (at crankshaft, estimate for the era)
Fuel System
Fuel Delivery:
Carbureted (likely Keihin CV carburetor, e.g., CV40)
Fuel Type:
Unleaded Gasoline, Minimum 87 Octane
Fuel Tank Capacity:
5.0 US gallons (18.9 Liters)
Lubrication System
Oil Type:
Harley-Davidson 20W-50 Motorcycle Oil or equivalent API SF/SG rated oil
Oil Capacity W Filter:
3.0 US quarts (2.8 Liters)
Oil Filter Part Number Example:
Harley-Davidson 63796-77B (or equivalent aftermarket)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Primary Drive:
Gears, enclosed chain drive within primary cover
Final Drive:
Belt drive
Features
Clutch Type:
Wet multi-plate
Transmission Fluid Type:
Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant or equivalent
Transmission Fluid Capacity:
24 US fluid ounces (0.71 Liters)
📐 Dimensions
Exterior
Length Overall:
Approx. 92.5 inches (2350 mm)
Width Handlebar:
Approx. 37 inches (940 mm)
Height Seat Unladen:
Approx. 29.5 inches (750 mm)
Wheelbase:
Approx. 63.5 inches (1613 mm)
Weights
Dry Weight:
Approx. 740 lbs (336 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 1200 lbs (544 kg)
Cargo
Saddlebag Capacity:
Significant, lockable, hard-shell saddlebags (volume varies by specific model year and accessories).
🛡️ Safety Features
Ratings
Safety Standards:
Manufactured to meet or exceed all applicable US federal safety standards for motorcycles of its era.
Active Features
Braking System:
Dual front disc brakes, single rear disc brake. Linked braking systems were not standard on these models.
Tires:
Tubeless tires, with specific recommended sizes and load ratings outlined in the manual.
Passive Features
Lighting:
Halogen headlight, taillight, brake light, turn signals.
💡 Technology Features
Infotainment
Audio System:
Many models in this era featured an integrated AM/FM stereo radio with cassette player. Speaker systems were typically built into the fairing or saddlebag lids.
Cruise Control:
Often an optional or standard feature on the Electra Glide models, providing long-distance comfort.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was typically an optional extra, not standard on all models of this period.
Connectivity
Navigation:
No integrated GPS navigation systems. Navigation would have been handled via separate aftermarket units or maps.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or annually, whichever comes first (check manual for exact recommendation).
Primary Chaincase Oil Change Interval:
Every 10,000 miles or annually (check manual).
Spark Plug Replacement Interval:
Typically every 10,000-20,000 miles, depending on plug type.
Belt Drive Tension Check:
Regular checks recommended, typically at major service intervals.
Fluid Specifications
Brake Fluid Type:
DOT 4 Hydraulic Fluid (check manual for specific requirements).
Fork Oil Type:
Specific fork oil viscosity and type as per Harley-Davidson recommendations (e.g., Harley-Davidson Type E or equivalent).
Coolant Type:
Not applicable (air-cooled engine).
Known Issues
Common Wear Items:
Clutch plates, brake pads, wheel bearings, suspension bushings, drive belt.
Engine Specific Considerations:
Lifter block wear, cam bearing wear, potential for oil leaks from gaskets and seals.
Electrical Common Failures:
Regulator/rectifier failure, stator failure, battery charging issues are not uncommon with age.
📚 Vehicle History
Brand Heritage
Legacy:
Harley-Davidson has a long-standing heritage in building large-displacement, V-twin motorcycles known for their distinctive sound, styling, and touring capabilities.
Model Evolution
Electra Glide Lineage:
The Electra Glide nameplate has been in continuous use since the late 1960s, evolving significantly in features, styling, and technology over decades. The 1995-1998 models represent the later iterations of the Evolution engine era before the introduction of the Twin Cam 88.
Production
Manufacturing Location:
United States (Harley-Davidson York, Pennsylvania, and Milwaukee, Wisconsin facilities)
Era Significance:
These models are part of the highly regarded Evolution engine era, known for its reliability and relative simplicity compared to later models.
🏆 Awards & Recognition
Recognitions
Industry Standing:
Consistently rated as a top choice for touring motorcycles, praised for its comfort, ride quality, and classic Harley-Davidson aesthetic.
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