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Ford TAURUS 3.0L V6 1995-1999 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Taurus Generation: Third Generation (1996-1999) Body Style: Sedan, Wagon Platform: DN101 (Front-wheel drive) 👋 Introduction Market Position Segment: Full-size sedan and wagon, popular...
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Ford TAURUS 3.0L V6 1995-1999 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Taurus
Generation:
Third Generation (1996-1999)
Body Style:
Sedan, Wagon
Platform:
DN101 (Front-wheel drive)
👋 Introduction
Market Position
Segment:
Full-size sedan and wagon, popular family vehicle in the late 1990s.
Competitive Analysis
Competitors:
Chevrolet Lumina, Buick LeSabre, Pontiac Bonneville, Chrysler Concorde, Dodge Intrepid, Toyota Avalon.
Key Features
Design:
Distinctive oval styling cues, comfortable ride, spacious interior.
Engine Options:
Offered a range of V6 engines catering to different performance and efficiency needs, including the potent SHO variant.
Manual Value Proposition
Benefit To Owner:
Empowers owners and technicians with the same detailed information used by dealership service departments for accurate repairs and maintenance.
📋 Manual Details
Coverage Areas
Covered Years:
1995, 1996, 1997, 1998, 1999
Covered Engines:
3.0L (2V) V6 Vulcan, 3.0L (4V) V6 Duratec, 3.4L V8 SHO
Covered Transmissions:
AX4N, AX4S (Automatic)
Page Count
Estimated Pages:
Over 1500 (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, cylinder head, block, pistons, crankshaft, camshafts, timing components, lubrication system.
Engine Control:
PCM diagnosis, sensor testing (MAP, TPS, ECT, CKP, CMP), actuator control, fuel injection system, ignition system diagnostics.
Cooling System:
Radiator, water pump, thermostat, coolant passages, fan operation, hoses and clamps.
Emission System:
EGR system, PCV system, EVAP system, catalytic converter operation, O2 sensors.
Fuel System:
Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, fuel lines, evaporative emission control.
Ignition System:
Spark plugs, ignition coils/wires, distributor (if applicable), ignition timing, knock sensor.
Starting Charging:
Starter motor, solenoid, battery, alternator, charging system diagnosis.
Drivetrain:
Axles, CV joints, wheel bearings, differential (transaxle).
Transmission:
Automatic transmission (AX4N/AX4S) repair, overhaul, valve body, solenoids, torque converter, fluid changes.
Brake System:
Disc brakes (front/rear), drum brakes (rear), hydraulic system, ABS operation, master cylinder, calipers, wheel cylinders, parking brake.
Suspension:
Front struts, rear shock absorbers, control arms, ball joints, bushings, sway bars, springs.
Steering System:
Power steering pump, steering gear/rack and pinion, steering column, tie rods, power steering fluid.
Wheels Tires:
Tire pressure, rotation, balancing, wheel alignment specifications.
Body System:
Doors, hood, trunk lid, latches, hinges, body panels, alignment.
HVAC:
Heating, ventilation, air conditioning system operation, refrigerant, blower motor, heater core, A/C compressor, condenser.
Electrical:
Wiring diagrams, fuses, relays, lighting, instruments, power windows, locks, mirrors, horn.
Interior:
Seats, seat belts, airbags (if applicable), dashboard, trim panels, interior lighting.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tune-ups, brake inspections, belt replacements.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting guides, fault code interpretation.
Repair:
Step-by-step instructions for component removal, installation, and overhaul.
Rebuilding:
Detailed procedures for major component overhauls, including engines and transmissions.
Specifications:
Torque values, clearances, fluid capacities, diagnostic parameters.
Technical Depth
Depth:
Comprehensive. Covers from basic maintenance to full engine and transmission rebuilds, including electrical diagnostics and bodywork.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Printability:
Fully printable, allowing users to print specific sections or the entire manual.
Binding Type
Binding:
N/A (Digital PDF download)
Paper Type
Paper:
N/A (Digital PDF download)
Features
Visuals:
Detailed exploded views, diagrams, and pictures.
Searchability:
Searchable text within the PDF document.
⚙️ Engine Specifications
Primary Engine
Base Engine 1:
3.0L (2V) Vulcan V6
Base Engine 1 Specs
Displacement 1:
2986 cc (182.2 cu in)
Bore X Stroke 1:
3.54 x 3.15 in (90.0 x 80.0 mm)
Compression Ratio 1:
9.0:1
Horsepower 1:
Approx. 155 hp @ 5000 rpm (varies slightly by year)
Torque 1:
Approx. 175 lb-ft @ 3700 rpm (varies slightly by year)
Secondary Engine
Base Engine 2:
3.0L (4V) Duratec V6
Base Engine 2 Specs
Displacement 2:
2967 cc (181.1 cu in)
Bore X Stroke 2:
3.50 x 3.05 in (88.9 x 77.5 mm)
Compression Ratio 2:
10.0:1
Horsepower 2:
Approx. 200 hp @ 5500 rpm
Torque 2:
Approx. 200 lb-ft @ 4400 rpm
Performance Engine
Sho Engine:
3.4L SHO V8
Sho Engine Specs
Displacement Sho:
3404 cc (207.8 cu in)
Bore X Stroke Sho:
3.62 x 2.75 in (92.0 x 70.0 mm)
Compression Ratio Sho:
10.0:1
Horsepower Sho:
Approx. 235 hp @ 6000 rpm
Torque Sho:
Approx. 230 lb-ft @ 4800 rpm
Fuel System
Injection Type:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (AX4S, AX4N)
Optional
Manual Transmission:
Not available for these model years/engine configurations.
Features
Selectable Modes:
Some models may have a 'Sport' or 'Traction Control' mode integrated with the transmission control.
Fluid
Transmission Fluid Type:
Mercon V (Recommended)
Transmission Fluid Capacity:
Approximately 9.0-10.5 quarts (8.5-10.0 liters) for a dry fill, subject to specific model and cooler lines.
📐 Dimensions
Exterior
Length:
Approx. 199.0-201.4 inches (5055-5090 mm)
Width:
Approx. 73.3 inches (1862 mm)
Height:
Approx. 55.3-56.4 inches (1405-1433 mm)
Wheelbase:
Approx. 111.7 inches (2837 mm)
Interior
Passenger Volume:
Approx. 105.4 cu ft (2.98 m³)
Cargo
Trunk Volume:
Approx. 16.0-17.4 cu ft (0.45-0.49 m³)
Weights
Curb Weight:
Approx. 3400-3800 lbs (1542-1724 kg), depending on engine and trim.
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact 1998:
4 Stars (Driver), 5 Stars (Passenger)
NHTSA Side Impact 1998:
Not Rated (Lacks side airbags)
Active Features
ABS:
Available (Anti-lock Braking System) on most models.
Traction Control:
Available on some higher trims/engine options.
Passive Features
Airbags:
Driver and front passenger airbags standard.
Seatbelts:
Front and rear seatbelts, front pre-tensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette and/or CD player. Premium sound systems optional on higher trims.
Climate Control:
Manual or optional automatic climate control.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Communication Network:
Basic OBD-II diagnostic port. Limited internal communication network for the era.
Convenience
Power Features:
Power windows, power door locks, power mirrors were common options.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, depending on driving conditions. Consult the manual for exact specifications.
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km) or as recommended by driving conditions. Crucial for longevity.
Coolant Change:
Every 30,000-50,000 miles (48,000-80,000 km) or 2-3 years. Use correct coolant type.
Spark Plugs:
Refer to manual, typically 100,000 miles for iridium/platinum, or 30,000-60,000 for standard copper plugs.
Fluid Specifications
Engine Oil Type:
API SG, SH, or SJ certified synthetic blend or conventional oil. Viscosity: 5W-30 recommended for most conditions. Consult manual for specifics.
Engine Oil Capacity:
Approximately 4.5-5.0 quarts (4.3-4.7 liters) with filter change, varies by engine.
Coolant Type:
Ford-specified orange ethylene glycol coolant (or equivalent meeting WSS-M97B51-A1).
Power Steering Fluid:
Mercon ATF or specified power steering fluid.
Known Issues
Common Problems:
Transmission internal failures (especially AX4S), intake manifold gasket leaks (3.0L Vulcan), EGR valve issues, ABS sensor failures, power window regulators, rear main seal leaks.
Preventative Maintenance:
Regular transmission fluid and filter changes are critical. Monitor for coolant leaks and address promptly.
📚 Vehicle History
Brand Heritage
Ford History:
Ford Motor Company, a major American automaker with a long history of producing popular vehicles since 1903.
Model Evolution
Taurus Legacy:
The Taurus was a flagship model for Ford, known for its aerodynamic styling and front-wheel-drive platform that revolutionized American sedans in the 1980s. The third generation (1996-1999) featured a significant styling update and platform revision.
Production
Manufacturing Locations:
Primarily assembled in Atlanta, Georgia, and Chicago, Illinois, USA.
Production Years
Taurus Production Years:
1986-2007 (North America), continued in other markets.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Ford Taurus (specifically the SHO variant) was recognized on Car and Driver's 10Best list multiple times in earlier generations, though less so for the 1996-1999 models.
Ratings
Reliability Rankings:
Generally rated as average to below average in reliability surveys of its era, particularly concerning the transmission. Consult specific model year reports for detailed data.
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