Ford TAURUS 3.0L V6 1995-1999 Workshop Service Repair Manual

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This manual covers the Ford Taurus, produced for model years 1995 through 1999. Available as a sedan or wagon, this front-wheel-drive vehicle was known for its distinctive oval styling cues...

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类型: Car

斯库: 59276

标签: 1995 1996 1997 1998 1999 Car Cars Ford Taurus TAURUS 3.0L V6

产品多属性

Description

This manual covers the Ford Taurus, produced for model years 1995 through 1999. Available as a sedan or wagon, this front-wheel-drive vehicle was known for its distinctive oval styling cues and spacious interior, offering a comfortable ride. The Taurus was equipped with a range of engine options, including the 3.0L Vulcan V6, the more powerful 3.0L Duratec V6, and the high-performance 3.4L SHO V8, all paired with a 4-speed automatic transmission. As a popular full-size family vehicle of its time, the Taurus competed with other prominent models and was a significant offering in Ford's lineup, emphasizing practicality and a smooth driving experience. This comprehensive workshop service repair manual provides detailed guidance for maintaining and repairing the Ford Taurus. It covers all essential vehicle systems, including engine mechanicals, fuel, ignition, cooling, exhaust, HVAC, brakes, suspension, steering, drivetrain, and electrical systems. The manual includes step-by-step repair procedures, rebuilding instructions for major components, troubleshooting guides, and essential technical specifications such as torque values and fluid capacities. With over 1500 pages of information, it is designed to empower owners, mechanics, and technicians to perform everything from routine maintenance to complex repairs, ensuring the longevity and optimal performance of their vehicle.

🏷️ Basic Information

Identification

Make:

Model:

Taurus

Generation:

Third Generation (1996-1999)

Body Style:

Sedan, Wagon

Platform:

DN101 (Front-wheel drive)

👋 Introduction

Market Position

Segment:

Full-size sedan and wagon, popular family vehicle in the late 1990s.

Competitive Analysis

Competitors:

Chevrolet Lumina, Buick LeSabre, Pontiac Bonneville, Chrysler Concorde, Dodge Intrepid, Toyota Avalon.

Key Features

Design:

Distinctive oval styling cues, comfortable ride, spacious interior.

Engine Options:

Offered a range of V6 engines catering to different performance and efficiency needs, including the potent SHO variant.

Manual Value Proposition

Benefit To Owner:

Empowers owners and technicians with the same detailed information used by dealership service departments for accurate repairs and maintenance.

📋 Manual Details

Coverage Areas

Covered Years:

1995, 1996, 1997, 1998, 1999

Covered Engines:

3.0L (2V) V6 Vulcan, 3.0L (4V) V6 Duratec, 3.4L V8 SHO

Covered Transmissions:

AX4N, AX4S (Automatic)

Page Count

Estimated Pages:

Over 1500 (typical for comprehensive workshop manuals)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, cylinder head, block, pistons, crankshaft, camshafts, timing components, lubrication system.

Engine Control:

PCM diagnosis, sensor testing (MAP, TPS, ECT, CKP, CMP), actuator control, fuel injection system, ignition system diagnostics.

Cooling System:

Radiator, water pump, thermostat, coolant passages, fan operation, hoses and clamps.

Emission System:

EGR system, PCV system, EVAP system, catalytic converter operation, O2 sensors.

Fuel System:

Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, fuel lines, evaporative emission control.

Ignition System:

Spark plugs, ignition coils/wires, distributor (if applicable), ignition timing, knock sensor.

Starting Charging:

Starter motor, solenoid, battery, alternator, charging system diagnosis.

Drivetrain:

Axles, CV joints, wheel bearings, differential (transaxle).

Transmission:

Automatic transmission (AX4N/AX4S) repair, overhaul, valve body, solenoids, torque converter, fluid changes.

Brake System:

Disc brakes (front/rear), drum brakes (rear), hydraulic system, ABS operation, master cylinder, calipers, wheel cylinders, parking brake.

Suspension:

Front struts, rear shock absorbers, control arms, ball joints, bushings, sway bars, springs.

Steering System:

Power steering pump, steering gear/rack and pinion, steering column, tie rods, power steering fluid.

Wheels Tires:

Tire pressure, rotation, balancing, wheel alignment specifications.

Body System:

Doors, hood, trunk lid, latches, hinges, body panels, alignment.

HVAC:

Heating, ventilation, air conditioning system operation, refrigerant, blower motor, heater core, A/C compressor, condenser.

Electrical:

Wiring diagrams, fuses, relays, lighting, instruments, power windows, locks, mirrors, horn.

Interior:

Seats, seat belts, airbags (if applicable), dashboard, trim panels, interior lighting.

Procedures Included

Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tune-ups, brake inspections, belt replacements.

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting guides, fault code interpretation.

Repair:

Step-by-step instructions for component removal, installation, and overhaul.

Rebuilding:

Detailed procedures for major component overhauls, including engines and transmissions.

Specifications:

Torque values, clearances, fluid capacities, diagnostic parameters.

Technical Depth

Depth:

Comprehensive. Covers from basic maintenance to full engine and transmission rebuilds, including electrical diagnostics and bodywork.

📊 Manual Specifications

File Format

Digital Format:

Print Quality

Printability:

Fully printable, allowing users to print specific sections or the entire manual.

Binding Type

Binding:

N/A (Digital PDF download)

Paper Type

Paper:

N/A (Digital PDF download)

Features

Visuals:

Detailed exploded views, diagrams, and pictures.

Searchability:

Searchable text within the PDF document.

⚙️ Engine Specifications

Primary Engine

Base Engine 1:

3.0L (2V) Vulcan V6

Base Engine 1 Specs

Displacement 1:

2986 cc (182.2 cu in)

Bore X Stroke 1:

3.54 x 3.15 in (90.0 x 80.0 mm)

Compression Ratio 1:

9.0:1

Horsepower 1:

Approx. 155 hp @ 5000 rpm (varies slightly by year)

Torque 1:

Approx. 175 lb-ft @ 3700 rpm (varies slightly by year)

Secondary Engine

Base Engine 2:

3.0L (4V) Duratec V6

Base Engine 2 Specs

Displacement 2:

2967 cc (181.1 cu in)

Bore X Stroke 2:

3.50 x 3.05 in (88.9 x 77.5 mm)

Compression Ratio 2:

10.0:1

Horsepower 2:

Approx. 200 hp @ 5500 rpm

Torque 2:

Approx. 200 lb-ft @ 4400 rpm

Performance Engine

Sho Engine:

3.4L SHO V8

Sho Engine Specs

Displacement Sho:

3404 cc (207.8 cu in)

Bore X Stroke Sho:

3.62 x 2.75 in (92.0 x 70.0 mm)

Compression Ratio Sho:

10.0:1

Horsepower Sho:

Approx. 235 hp @ 6000 rpm

Torque Sho:

Approx. 230 lb-ft @ 4800 rpm

Fuel System

Injection Type:

Sequential Electronic Fuel Injection (SEFI)

Fuel Type:

Unleaded gasoline

🔧 Transmission

Standard

Transmission Type:

4-speed Automatic (AX4S, AX4N)

Optional

Manual Transmission:

Not available for these model years/engine configurations.

Features

Selectable Modes:

Some models may have a 'Sport' or 'Traction Control' mode integrated with the transmission control.

Fluid

Transmission Fluid Type:

Mercon V (Recommended)

Transmission Fluid Capacity:

Approximately 9.0-10.5 quarts (8.5-10.0 liters) for a dry fill, subject to specific model and cooler lines.

📐 Dimensions

Exterior

Length:

Approx. 199.0-201.4 inches (5055-5090 mm)

Width:

Approx. 73.3 inches (1862 mm)

Height:

Approx. 55.3-56.4 inches (1405-1433 mm)

Wheelbase:

Approx. 111.7 inches (2837 mm)

Interior

Passenger Volume:

Approx. 105.4 cu ft (2.98 m³)

Cargo

Trunk Volume:

Approx. 16.0-17.4 cu ft (0.45-0.49 m³)

Weights

Curb Weight:

Approx. 3400-3800 lbs (1542-1724 kg), depending on engine and trim.

🛡️ Safety Features

Ratings

NHTSA Driver Front Impact 1998:

4 Stars (Driver), 5 Stars (Passenger)

NHTSA Side Impact 1998:

Not Rated (Lacks side airbags)

Active Features

Available (Anti-lock Braking System) on most models.

Traction Control:

Available on some higher trims/engine options.

Passive Features

Airbags:

Driver and front passenger airbags standard.

Seatbelts:

Front and rear seatbelts, front pre-tensioners.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette and/or CD player. Premium sound systems optional on higher trims.

Climate Control:

Manual or optional automatic climate control.

Driver Assistance

Cruise Control:

Standard on most models.

Connectivity

Communication Network:

Basic OBD-II diagnostic port. Limited internal communication network for the era.

Convenience

Power Features:

Power windows, power door locks, power mirrors were common options.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, depending on driving conditions. Consult the manual for exact specifications.

Transmission Fluid Change:

Every 30,000-60,000 miles (48,000-96,000 km) or as recommended by driving conditions. Crucial for longevity.

Coolant Change:

Every 30,000-50,000 miles (48,000-80,000 km) or 2-3 years. Use correct coolant type.

Spark Plugs:

Refer to manual, typically 100,000 miles for iridium/platinum, or 30,000-60,000 for standard copper plugs.

Fluid Specifications

Engine Oil Type:

API SG, SH, or SJ certified synthetic blend or conventional oil. Viscosity: 5W-30 recommended for most conditions. Consult manual for specifics.

Engine Oil Capacity:

Approximately 4.5-5.0 quarts (4.3-4.7 liters) with filter change, varies by engine.

Coolant Type:

Ford-specified orange ethylene glycol coolant (or equivalent meeting WSS-M97B51-A1).

Power Steering Fluid:

Mercon ATF or specified power steering fluid.

Known Issues

Common Problems:

Transmission internal failures (especially AX4S), intake manifold gasket leaks (3.0L Vulcan), EGR valve issues, ABS sensor failures, power window regulators, rear main seal leaks.

Preventative Maintenance:

Regular transmission fluid and filter changes are critical. Monitor for coolant leaks and address promptly.

📚 Vehicle History

Brand Heritage

Ford History:

Ford Motor Company, a major American automaker with a long history of producing popular vehicles since 1903.

Model Evolution

Taurus Legacy:

The Taurus was a flagship model for Ford, known for its aerodynamic styling and front-wheel-drive platform that revolutionized American sedans in the 1980s. The third generation (1996-1999) featured a significant styling update and platform revision.

Production

Manufacturing Locations:

Primarily assembled in Atlanta, Georgia, and Chicago, Illinois, USA.

Production Years

Taurus Production Years:

1986-2007 (North America), continued in other markets.

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

The Ford Taurus (specifically the SHO variant) was recognized on Car and Driver's 10Best list multiple times in earlier generations, though less so for the 1996-1999 models.

Ratings

Reliability Rankings:

Generally rated as average to below average in reliability surveys of its era, particularly concerning the transmission. Consult specific model year reports for detailed data.