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Mitsubishi Eclipse & Spyder Repair Workshop Manual 1995-1999

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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Model Variant: Spyder Production Years Covered: 1995, 1996, 1997, 1998, 1999 Codes Chassis Codes: D30A, D32A, D38A, D31A 👋 Introduction Market Position...
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Mitsubishi Eclipse & Spyder Repair Workshop Manual 1995-1999
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse
Model Variant:
Spyder
Production Years Covered:
1995, 1996, 1997, 1998, 1999
Codes
Chassis Codes:
D30A, D32A, D38A, D31A
👋 Introduction
Market Position
Segment:
Sport Compact / Personal Luxury Coupe/Convertible
Target Audience:
Enthusiast drivers, tuners, and owners seeking to maintain or repair their Mitsubishi Eclipse and Spyder.
Competitive Analysis
Competitors:
Acura Integra, Honda Prelude, Toyota Celica, Nissan 240SX, Ford Mustang, Chevrolet Camaro.
Key Features
Vehicle Appeal:
Stylish design, available powerful turbocharged engine (4G63), optional AWD, convertible option (Spyder), good aftermarket support for performance modifications.
Manual Value Proposition
Dealership Equivalence:
Provides the same level of technical detail and diagnostic procedures as those used by factory-trained technicians at Mitsubishi dealerships.
Specificity:
Vehicle-specific information, crucial for accurate diagnosis and repair, avoiding generic procedures found in some aftermarket manuals.
📋 Manual Details
Coverage Areas
Engine Variants:
All gasoline engines including 2.0L 4G63 (Naturally Aspirated & Turbocharged - GST/GSX trims), 2.4L 4G64
Drivetrain Configurations:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD)
Body Styles:
Coupe, Convertible (Spyder)
Trim Levels:
All applicable trim levels (e.g., RS, GS, GT, GST, GSX)
Page Count
Estimated Pages:
1500-2500+ (Highly variable based on specific factory manual compilation)
Manual Type
Type:
Factory-Authorized Repair & Service Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (assembly, disassembly, torque specs, timing), fuel system (injection, pumps, lines), exhaust system, emissions control, cooling system, lubrication system, ignition system, turbocharger systems (for GST/GSX).
Transmission Drivetrain:
Manual transmission (W5M33, KM212), automatic transmission (F4A33, F4A42), clutch system, transfer case (AWD), drive shafts, axles, CV joints, differentials.
Suspension Steering:
Front and rear suspension (struts, control arms, bushings), steering system (rack and pinion, power steering pump, column), wheel alignment specifications.
Brakes:
Front and rear brake systems (disc brakes, ABS components, hydraulic lines, calipers, master cylinder), parking brake.
Electrical Electronics:
Battery, charging system (alternator), starting system (starter), lighting (headlights, taillights, interior), wipers, horn, power windows, power locks, power mirrors, cruise control, HVAC controls, instrument cluster, engine control unit (ECU) and sensor diagnostics, wiring diagrams, fuse/relay locations.
Body Chassis:
Body panel removal and installation, doors, hood, trunk lid, bumpers, convertible top operation and repair (Spyder), chassis lubrication, frame specifications, sound deadening.
HVAC:
Air conditioning system (refrigerant, compressor, condenser, evaporator), heater core, blower motor, climate controls.
Procedures Included
Maintenance:
Routine maintenance (oil changes, filter replacements, spark plugs), fluid level checks and changes, belt inspections and replacement, brake pad/rotor replacement, tire rotation.
Repair Overhaul:
Engine rebuild procedures, transmission overhaul, clutch replacement, brake caliper rebuild, suspension component replacement, power steering pump replacement, alternator/starter replacement, convertible top mechanism repair.
Diagnostics Troubleshooting:
Step-by-step troubleshooting guides for common and uncommon faults, diagnostic trouble codes (DTCs) interpretation, electrical system diagnostics using wiring diagrams, fuel system pressure testing, ignition system analysis.
Specifications Data:
Torque specifications for all fasteners, engine timing procedures, valve clearance adjustments, wheel alignment settings, jacking and towing points, fluid capacities and types, engine compression test procedures, diagnostic parameters.
Technical Depth
Depth:
Comprehensive A-Z coverage, suitable for professional technicians and advanced DIY enthusiasts. Includes detailed diagrams, exploded views, diagnostic flowcharts, and specific repair instructions.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable if original scans were performed with OCR, allowing for quick navigation to specific topics.
Print Quality
Print Readability:
High resolution, ensuring clarity of text and diagrams when printed.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G63 (DOHC, 16-valve, Turbocharged Inline-4)
Displacement 1:
2.0 Liters (1997 cc)
Horsepower 1 Turbo:
Approximately 200-210 hp (depending on year/market)
Torque 1 Turbo:
Approximately 205-215 lb-ft (depending on year/market)
Engine Code 2:
4G63 (DOHC, 16-valve, Naturally Aspirated Inline-4)
Displacement 2:
2.0 Liters (1997 cc)
Horsepower 2 Na:
Approximately 140-150 hp
Torque 2 Na:
Approximately 130-140 lb-ft
Engine Code 3:
4G64 (SOHC, 16-valve, Naturally Aspirated Inline-4)
Displacement 3:
2.4 Liters (2351 cc)
Horsepower 3 Na:
Approximately 140-150 hp
Torque 3 Na:
Approximately 145-155 lb-ft
Performance
Redline Turbo:
Approximately 7000 RPM
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Recommended Fuel:
87 Octane (or higher for turbo models)
Fuel Pump Pressure:
Refer to manual for specific pressure (typically 35-45 PSI for NA, higher for Turbo)
🔧 Transmission
Standard
Standard Transmission Type:
5-Speed Manual (FWD: KM212, AWD: W5M33)
Optional
Optional Transmission Type:
4-Speed Automatic (FWD: F4A33, AWD: F4A42)
Features
AWD System Type:
Viscous coupling center differential with optional limited-slip rear differential (AWD models)
Clutch Type:
Hydraulically actuated wet multi-plate clutch (AWD models), single dry plate clutch (FWD models)
Transmission Fluid Spec
Manual Fluid:
API GL-4 or GL-5, viscosity varies (e.g., 75W-90)
Automatic Fluid:
Diamond SP-III (or equivalent ATF)
📐 Dimensions
Exterior
Length Coupe:
Approximately 178.5 inches
Width Coupe:
Approximately 69.1 inches
Height Coupe:
Approximately 51.7 inches
Wheelbase:
Approximately 100.4 inches
Track Width Front:
Refer to manual for specific trim/drivetrain
Track Width Rear:
Refer to manual for specific trim/drivetrain
Cargo
Cargo Volume Coupe:
Approximately 9.0 - 10.0 cu ft
Cargo Volume Spyder:
Significantly less than coupe due to convertible top mechanism
Weights
Curb Weight Base:
Approximately 2800 - 3000 lbs (FWD, NA)
Curb Weight Turbo AWD:
Approximately 3200 - 3400 lbs (GST/GSX)
Gross Vehicle Weight Rating:
Refer to vehicle sticker/manual
Towing Capacity:
Not recommended for towing
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Refer to NHTSA records for specific year (generally 3-star or 4-star for this era)
NHTSA Side Impact Driver:
Refer to NHTSA records for specific year (generally 2-star or 3-star for this era)
Active Features
ABS:
Standard on most trims, optional on base models.
Traction Control:
Optional on some higher trims (e.g., GSX), integrated with AWD system.
Passive Features
Airbags:
Driver and front passenger airbags standard.
Seatbelts:
Three-point front and rear seatbelts. Pre-tensioners on front belts.
Rollover Protection:
Reinforced A-pillars and body structure for convertible (Spyder) models.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or CD player, often with Rockford Fosgate premium audio option on higher trims.
Climate Control:
Manual climate control standard, automatic climate control available on some trims.
Driver Assistance
Cruise Control:
Available on most trims.
Connectivity
Original Connectivity:
Limited by era; primarily AM/FM radio and cassette/CD player. No Bluetooth or integrated smartphone connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 6-12 months, depending on driving conditions and oil type used. Refer to manual for specific recommendation.
Engine Oil Filter Replacement:
At every oil change.
Spark Plug Replacement:
Approximately every 30,000-60,000 miles, depending on plug type (e.g., platinum).
Timing Belt Replacement:
Crucial interval, typically 60,000-90,000 miles or 5-7 years for 4G63/4G64 engines. Failure causes severe engine damage.
Transmission Fluid Change:
Manual: Every 30,000-60,000 miles. Automatic: Every 30,000-50,000 miles.
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 5W-30 or 10W-30 (refer to manual for specific viscosity based on temperature).
Engine Oil Capacity:
Approximately 4.5 Quarts (with filter) for 2.0L, 5.0 Quarts (with filter) for 2.4L.
Coolant Type:
Ethylene Glycol based antifreeze (green color), a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid:
ATF Dexron II or equivalent.
Known Issues
Engine Common Issues:
Turbocharger failure (oil starvation, cracked housings), cracked cylinder heads (especially on high-mileage turbo models), worn piston rings, fuel injector clogs, worn engine mounts.
Transmission Common Issues:
Clutch wear (especially on manual transmissions), synchro ring wear (manual), automatic transmission solenoid failures, AWD transfer case leaks.
Suspension Common Issues:
Worn ball joints, tie rod ends, sway bar links, and bushings. Strut mounts can fail.
Electrical Common Issues:
Alternator failure, starter motor issues, window regulator failures, gauge cluster problems, intermittent ECU connections.
Body Common Issues:
Rust on body panels (especially wheel arches and rocker panels), convertible top motor/hydraulic failure, interior trim degradation.
📚 Vehicle History
Brand Heritage
Mitsubishi Performance Legacy:
Mitsubishi has a long history in motorsport, particularly with rally cars, contributing to the performance engineering of models like the Eclipse (e.g., 4G63 engine).
Model Evolution
Eclipse Generation:
This manual covers the second generation of the Mitsubishi Eclipse (1995-1999), a significant redesign from the first generation.
Design Collaboration:
The second-generation Eclipse was co-developed with Chrysler as part of the Diamond-Star Motors (DSM) joint venture, sharing platforms with the Eagle Talon and Plymouth Laser.
Production
Manufacturing Location:
Normal, Illinois, USA (Diamond-Star Motors plant)
Sales Performance:
Popular in the late 1990s for its performance and styling, particularly the turbocharged AWD models.
🏆 Awards & Recognition
Recognitions
Import Performance Magazine Awards:
The Eclipse, particularly the GST and GSX models, were frequently featured and praised in import performance magazines for their value and performance potential.
Car And Driver 10 Best:
While specific year mentions vary, the sporty nature of the Eclipse often placed it in consideration for enthusiast awards.
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