1995-1999 Mitsubushi CARISMA Service Manual Repair Manual

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📚 Vehicle Manual Information 1995-1999 Mitsubushi CARISMA Service Manual Repair Manual 📋 Jump to Section... 🏷️ Basic Information 👋 Introduction 📋 Manual Details 📖 Manual Coverage 📊 Manual Specifications ⚙️...

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类型: Cars

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标签: Carisma Mitsubishi Mitsubushi

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Description

📚 Vehicle Manual Information

1995-1999 Mitsubushi CARISMA Service Manual Repair Manual

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Carisma

Model Generation:

First Generation

Model Years Covered:

1995, 1996, 1997, 1998, 1999

Codes

Platform Code:

DA1A (sedan), DA2A (hatchback)

👋 Introduction

Market Position

Segment:

Compact Family Car / Small Family Car

Market Role:

Offered a practical, well-equipped alternative in a competitive segment

Competitive Analysis

Key Competitors:

Ford Focus, Volkswagen Golf, Opel Astra, Toyota Corolla, Honda Civic, Renault Mégane

Key Features

Design Philosophy:

European styling cues, emphasis on practicality and value

Body Styles:

Offered in both 4-door Sedan and 5-door Hatchback variants

Interior Layout:

Ergonomic dashboard, good passenger space for its class

📋 Manual Details

Coverage Areas

Primary Regions:

Europe, Asia, Australia

Regions Not Typically Covered:

North America (due to different model lineups)

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Comprehensive Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF), Printable

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full disassembly, inspection, and reassembly of all engine components

Engine Electrical:

Ignition system, fuel injection system (ECI), starting system, charging system, sensors, actuators, ECU diagnostics

Transmission Manual:

Clutch system, gearbox overhaul, gear selection mechanisms, shift linkage

Transmission Automatic:

ATF diagnosis, torque converter, valve body, planetary gear sets, hydraulic control systems

Chassis Suspension:

Front MacPherson struts, rear multi-link suspension, bushings, shock absorbers, springs, anti-roll bars

Chassis Steering:

Power steering system (pump, rack, hoses), steering column, universal joints

Chassis Brakes:

Front ventilated discs, rear discs/drums, hydraulic system, ABS (if equipped), brake pads, calipers, master cylinder

Electrical Body:

Lighting systems (headlights, taillights, interior), power windows, central locking, mirrors, wipers, horn

HVAC:

Air conditioning system (refrigerant, compressor, evaporator, condenser), heating system, climate control

Body And Trim:

Body panel removal and installation, interior trim components, glass replacement, weatherstripping

Procedures Included

Scheduled Maintenance:

Detailed maintenance schedules and procedures for all intervals

Diagnostic Procedures:

Step-by-step troubleshooting guides for common and complex faults, DTC interpretation

Repair Procedures:

Detailed instructions for component removal, repair, and reinstallation

Component Rebuilds:

Instructions for overhauling engines, transmissions, and other major components

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems

Specification Charts:

Torque specifications, clearance measurements, electrical values

Technical Depth

Depth:

Extremely high; covers everything from basic fluid changes to full engine and transmission rebuilds and advanced electrical diagnostics

📊 Manual Specifications

File Format

File Type:

Portable Document Format (PDF)

Searchability:

Searchable text for quick information retrieval

Print Quality

Printability:

High-resolution, printable pages

Binding Type

Binding Style:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code Petrol 1.3L:

4G13 (SOHC)

Engine Code Petrol 1.6L:

4G92 (DOHC MPI)

Engine Code Petrol 1.8L:

4G93 (DOHC MPI)

Engine Code Diesel 1.9L:

4D68 (Naturally Aspirated Diesel), 4D68T (Turbocharged Diesel)

Performance 1.6L

Horsepower:

103 PS (76 kW; 102 hp) at 6000 rpm

Torque:

137 Nm (101 lb-ft) at 4300 rpm

Performance 1.8L

Horsepower:

116 PS (85 kW; 114 hp) at 6000 rpm

Torque:

161 Nm (119 lb-ft) at 4500 rpm

Fuel System

Injection Type Petrol:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline (RON 91-95), Diesel

Engine Construction

Block Material:

Cast Iron

Cylinder Head Material:

Aluminum Alloy

🔧 Transmission

Standard

Transmission Type Petrol:

5-speed Manual

Optional

Transmission Type Petrol:

4-speed Automatic (INVECS-II with adaptive shift logic)

Transmission Type Diesel:

5-speed Manual

Features

Clutch Type:

Hydraulically actuated dry single plate clutch

Fluid Specs

Manual Transmission Fluid Type:

API GL-4 SAE 75W-90 or SAE 75W-85

Automatic Transmission Fluid Type:

Diamond ATF SP-II M or equivalent

📐 Dimensions

Exterior Sedan

Length:

Approx. 4435 mm (174.6 in)

Width:

Approx. 1745 mm (68.7 in)

Height:

Approx. 1415 mm (55.7 in)

Exterior Hatchback

Length:

Approx. 4315 mm (169.9 in)

Width:

Approx. 1745 mm (68.7 in)

Height:

Approx. 1425 mm (56.1 in)

Wheelbase

Wheelbase:

Approx. 2600 mm (102.4 in)

Weights

Curb Weight Min:

Approx. 1200 kg (2646 lbs)

Gross Vehicle Weight Rating Gvw:

Varies by model and configuration, typically around 1700-1800 kg

Cargo

Cargo Volume Sedan:

Approximately 450 liters (15.9 cu ft)

Cargo Volume Hatchback:

Approximately 360 liters (12.7 cu ft) with seats up, expandable significantly with seats folded

🛡️ Safety Features

Ratings

Euro Ncap Rating:

No official Euro NCAP ratings publicly available for this specific generation and region.

Active Features

Optional on some trims, standard on higher specifications later in the model run

Traction Control:

Rarely available, not a common feature for this era

Passive Features

Airbags Driver:

Standard on most trims

Airbags Passenger:

Optional or standard on higher trims

Seatbelts:

3-point seatbelts with pre-tensioners for front occupants

Child Seat Anchors:

ISOFIX points were not standard in this period for this model

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/cassette player with optional CD player. Basic speaker configurations.

Dashboard Display:

Analog gauges for speedometer, tachometer, fuel, and temperature. Warning lights for various systems.

Driver Assistance

Cruise Control:

Available on higher trim levels.

Connectivity

Phone Integration:

No factory Bluetooth or smartphone integration. Aftermarket solutions typically required.

🔧 Maintenance

Service Intervals Oil

Engine Oil Change Interval:

Every 15,000 km (9,300 miles) or 12 months, whichever comes first (under normal driving conditions).

Service Intervals Filters

Oil Filter Replacement:

Replace with every oil change.

Air Filter Replacement:

Every 30,000 km (18,600 miles) or 24 months.

Fuel Filter Replacement:

Every 60,000 km (37,000 miles) or 48 months.

Service Intervals Timing

Timing Belt Replacement:

Every 90,000 km (56,000 miles) or 6 years, whichever comes first. Crucial for preventing catastrophic engine damage.

Fluid Specifications

Engine Oil Specification:

API SG or SH, ACEA A2-96, SAE 10W-40 (preferred) or 10W-30. Check manual for specific conditions.

Coolant Specification:

Mitsubishi Genuine Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with corrosion inhibitors. Mix 50/50 with distilled water.

Brake Fluid Specification:

DOT 3 or DOT 4

Known Issues

Common Complaint Ignition Coils:

Intermittent misfires, rough idling, check engine light due to failing ignition coils (especially on 1.6L engines).

Common Complaint Suspension Bushings:

Wear and tear on suspension bushings (front and rear) leading to knocking noises and poor handling.

Common Complaint ABS Sensors:

ABS warning light illumination due to faulty ABS wheel speed sensors.

Common Complaint Rust:

Prone to rust in areas with harsh winters, particularly around wheel arches, sills, and subframes.

Common Complaint Exhaust System:

Corrosion and failure of exhaust components (muffler, pipes) over time.

📚 Vehicle History

Brand Heritage

Parent Company:

Mitsubishi Motors Corporation

Brand Focus:

Known for reliable engineering and often innovative features, particularly in SUVs and performance cars.

Model Evolution

Predecessor:

Mitsubishi Lancer (shared some underpinnings with earlier Lancers)

Successor:

Mitsubishi Lancer (new generation)

Development Collaboration:

Developed in conjunction with Volvo (for the European market, leading to the Volvo S40/V40 and Mitsubishi Carisma being built on a shared platform in the Netherlands).

Production

Manufacturing Location:

Born, Netherlands (NedCar plant)

Production Years:

1995-2004 (first generation)

🏆 Professional Vehicle Manual Information

Comprehensive technical documentation for maintenance, repair, and operation