Engine Mechanical:
Engine overhaul, cylinder head, block, pistons, crankshaft, connecting rods, lubrication system, cooling system.
Fuel System:
Fuel delivery, injection system (MPI), fuel pump, injectors, fuel tank, evaporative emissions (EVAP).
Ignition System:
Ignition coils, spark plugs, distributorless ignition system (DIS), crank/cam sensors, ignition timing.
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, oxygen sensors (O2 sensors).
Transmission Manual:
Clutch, transmission overhaul, gears, bearings, seals, shift linkages.
Transmission Automatic:
Torque converter, transmission overhaul, valve body, planetary gears, seals, fluid control.
Drivetrain:
Front-wheel drive (FWD), CV axles, constant velocity joints, wheel bearings.
Suspension:
Front suspension (struts, control arms, ball joints), rear suspension (torsion beam axle), springs, shock absorbers, bushings.
Steering:
Power steering system, steering rack, steering column, tie rods, steering angle sensor (if equipped).
Brakes:
Front disc brakes, rear drum brakes (or disc depending on trim), brake calipers, master cylinder, power booster, ABS system (if equipped), brake fluid specifications.
Electrical System:
Battery, charging system (alternator), starter motor, wiring diagrams, fuses, relays.
Lighting:
Headlights, taillights, interior lights, bulb specifications.
Instrument Panel:
Gauges, warning lights, speedometer, tachometer, fuel gauge, temperature gauge.
HVAC:
Heating, ventilation, air conditioning (HVAC) system, compressor, refrigerant, blower motor, controls, cabin air filter.
Body And Trim:
Exterior body panels, doors, hood, trunk lid, bumpers, interior trim, upholstery, glass replacement.
Safety Systems:
Airbags, seat belts, ABS diagnostics (if equipped).
Maintenance:
Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, belt inspections and replacement.
Troubleshooting:
Diagnostic flowcharts for common drivability issues, electrical faults, and mechanical problems.
Repair:
Detailed step-by-step repair instructions for all major components and systems.
Diagnostics:
OBD-II diagnostic trouble codes (DTCs), sensor testing, actuator testing, module diagnosis.
Specifications:
Torque specifications for fasteners, clearances, fluid capacities, electrical specifications.
Technical Depth:
Comprehensive, covering everything from basic scheduled maintenance to complete engine and transmission overhauls, and complex electrical system diagnostics.
Oil Change Interval:
Typically every 7,500 miles or 6 months (refer to specific manual for exact recommendations based on driving conditions).
Service Intervals Filters
Air Filter Replacement Interval:
Every 15,000 - 30,000 miles, or as needed based on inspection.
Cabin Air Filter Replacement Interval:
Typically every 15,000 - 30,000 miles, or annually.
Service Intervals Spark Plugs
Spark Plug Replacement Interval:
2.0L I4: Approx. 60,000 miles (copper), 100,000 miles (platinum). 2.4L I4: Approx. 100,000 miles. 2.5L V6: Approx. 100,000 miles (platinum or iridium).
Fluid Specifications Engine Oil
Engine Oil Specification:
SAE 5W-30 or 5W-40 (check owner's manual for specific viscosity and API service classification).
Fluid Specifications Coolant
Coolant Specification:
Chrysler OAT (Orange) or HOAT (Orange/Hybrid) Antifreeze/Coolant, typically a 50/50 mix with distilled water.
Fluid Specifications Transmission Auto
Automatic Transmission Fluid Specification:
Chrysler ATF+4 (or equivalent specification).
Fluid Specifications Transmission Manual
Manual Transmission Fluid Specification:
Manual Transmission Fluid (MTF) meeting specific GL-4 or GL-5 rating, consult manual for exact spec.
Fluid Specifications Brake Fluid
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Known Issues:
Transmission issues (especially with early A604 units, like harsh shifting or solenoid failures), oil leaks (valve cover gaskets, oil pan gaskets), EGR valve issues, O2 sensor failures, power steering pump noise, early model dashboard warping/cracking, rear axle seal leaks.