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Mercedes Benz E Class W210 1995-2001 Full Service & Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: E-Class Chassis Code: W210 Model Years Covered: 1995, 1996, 1997, 1998, 1999, 2000, 2001 Codes Product Code: MB_E210_1995-2001_FSM_PDF 👋 Introduction Market Position Segment:...
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类型: Car
厂商:
斯库: 183138
Mercedes Benz E Class W210 1995-2001 Full Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
E-Class
Chassis Code:
W210
Model Years Covered:
1995, 1996, 1997, 1998, 1999, 2000, 2001
Codes
Product Code:
MB_E210_1995-2001_FSM_PDF
👋 Introduction
Market Position
Segment:
Executive car segment; a benchmark for luxury, comfort, and engineering in its class during its production run.
Competitive Analysis
Competitors:
BMW 5 Series (E39), Audi A6 (C4/C5), Lexus GS, Volvo S80, Jaguar S-Type.
Key Features
Design Philosophy:
Elegant, understated design with a focus on aerodynamic efficiency and brand identity. Known for its high build quality and robust engineering.
Safety Innovation:
Pioneered Mercedes-Benz's reputation for safety, incorporating advanced restraint systems and electronic aids for its time.
Driver Experience:
Emphasis on a smooth, refined ride with excellent long-distance cruising capability, characteristic of the Mercedes-Benz marque.
📋 Manual Details
Coverage Areas
Engine Variants:
All gasoline and diesel engines offered for the W210 chassis during the specified years, including inline-4, inline-6, V6, and V8 configurations.
Transmission Variants:
All automatic and manual transmissions offered for the W210 chassis during the specified years.
Body Styles:
Saloon (Sedan) and Estate (Wagon) variants of the W210 E-Class.
Page Count
Estimated Pages:
Typically over 3000 pages (exact count varies based on specific engine/transmission coverage within the download).
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English (Primary), with potential for diagrams and component names in German and other languages.
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals (cylinder head, block, pistons, crankshaft, camshafts), fuel system (injectors, pumps, lines, pressure regulators), ignition system (coils, plugs, sensors), cooling system (radiator, water pump, thermostat, hoses), exhaust system (manifolds, catalytic converters, mufflers), lubrication system (oil pump, filter, oil cooler).
Transmission And Drivetrain:
Automatic transmission (e.g., 722.6 '7G-TRONIC' for later models, 722.5/722.4 for earlier models) overhaul, diagnostics, fluid changes, control module information. Rear-wheel drive (RWD) and 4MATIC all-wheel drive (AWD) systems, including driveshafts, differentials, and CV joints.
Suspension And Steering:
Front and rear suspension components (struts, shock absorbers, control arms, ball joints, bushings, sway bars), power steering system (pump, rack, hoses, fluid), wheel alignment specifications.
Brakes:
Brake system overhaul (calipers, rotors, pads, lines, master cylinder), Anti-lock Braking System (ABS) diagnostics and component replacement, Electronic Stability Program (ESP) diagnostics, parking brake system.
Electrical And Electronics:
Complete wiring diagrams, fuse box layouts, relay functions, diagnostic trouble codes (DTCs) for Engine Control Module (ECM), Transmission Control Module (TCM), ABS/ESP control unit. Lighting system, power windows, central locking, climate control system (AAC/Klimaautomatic), instrument cluster, airbags (SRS).
Body And Chassis:
Body panel removal and installation, door mechanisms, glass replacement, interior trim, chassis components, corrosion protection, jacking points, towing information.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, cabin filter replacement, spark plug replacement, fuel filter replacement, coolant flush and replacement, brake fluid flush and replacement, transmission fluid and filter change.
Troubleshooting And Diagnostics:
System-specific diagnostic flowcharts, symptom-based troubleshooting guides, component testing procedures, OBD-II diagnostic codes and interpretation.
Major Repairs:
Engine rebuilding (pistons, rings, bearings, seals), cylinder head gasket replacement, timing chain/belt replacement (if applicable to specific engine), transmission overhaul, differential replacement, fuel injector replacement, suspension component replacement, brake caliper rebuild.
Electrical Diagnostics:
Wiring harness troubleshooting, sensor testing (e.g., Crankshaft Position Sensor, Camshaft Position Sensor, Oxygen Sensors), actuator testing (e.g., Idle Air Control Valve, EGR Valve), ECU re-flashing procedures (if applicable).
Technical Depth
Depth:
Comprehensive; covers everything from basic fluid level checks to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for efficient information retrieval.
Print Quality
Quality:
High resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital Download - PDF)
Paper Type
Paper Type:
N/A (Digital Download - PDF)
⚙️ Engine Specifications
Primary Engine
Common Engines Gasoline:
M111 (2.0L Inline-4, 136 hp), M104 (2.8L Inline-6, 193 hp), M112 (2.4L V6, 170 hp; 2.6L V6, 170 hp; 2.8L V6, 197 hp; 3.2L V6, 218 hp), M113 (4.2L V8, 279 hp; 5.0L V8, 306 hp).
Common Engines Diesel:
OM604 (2.0L Inline-4 Turbo Diesel, 136 hp), OM605 (2.5L Inline-5 Turbo Diesel, 150 hp), OM606 (3.0L Inline-6 Turbo Diesel, 177 hp), OM611 (2.2L Inline-4 CDI, 102-143 hp), OM612 (2.7L Inline-5 CDI, 170 hp), OM613 (3.0L Inline-6 CDI, 177-197 hp).
Performance
Horsepower Range:
102 hp (diesel) to 306 hp (V8 gasoline).
Torque Range:
200 Nm (diesel) to 470 Nm (V8 gasoline).
Fuel System
Injection Type:
Multi-point fuel injection (MPI) for gasoline, direct injection (CDI) for diesel engines. Common rail technology for later diesel models.
🔧 Transmission
Standard
Standard Transmission:
5-speed automatic transmission (e.g., 722.6) was common, with some base models potentially offering manual transmissions.
Optional
Optional Transmission:
5-speed manual transmission was available on some engine variants. 4-speed automatic (722.4), 5-speed automatic (722.5), and 7-speed automatic (722.6) were common.
Features
Drive Type:
Rear-wheel drive (RWD) standard, with optional 4MATIC all-wheel drive (AWD).
Automatic Features:
Adaptive shift logic, Comfort/Sport modes (on some models), electronic control modules.
📐 Dimensions
Exterior
Wheelbase Mm:
2830 mm
Length Mm Saloon:
4818 mm
Width Mm:
1799 mm
Height Mm:
1454 mm
Interior
Cabin Space:
Spacious and well-appointed interior with high-quality materials, reflecting executive class.
Cargo
Trunk Capacity Liters Saloon:
Approximately 550 liters
Weights
Curb Weight Kg Range:
1500 kg - 1800 kg (depending on engine and equipment)
🛡️ Safety Features
Ratings
Euroncap Early Ratings:
Early models were not subjected to the same rigorous testing as modern vehicles. Later models received generally good ratings for their era.
Active Features
Active Safety:
ABS (Anti-lock Braking System), ASR (Acceleration Slip Regulation), ESP (Electronic Stability Program) on later models.
Passive Features
Passive Safety:
Front and side airbags (optional on early models, standard later), seatbelt pretensioners, energy-absorbing body structure, reinforced passenger cell.
💡 Technology Features
Infotainment
Audio Systems:
Factory fitted radio/cassette or CD players, with optional CD changers. Sound systems varied from standard to premium brands like Bose on higher trims.
Navigation:
Optional COMAND (Cockpit Management and Navigation Device) infotainment system introduced during the W210's lifecycle, featuring integrated GPS navigation, radio, CD, and climate control functions.
Driver Assistance
Advanced Features:
Rain-sensing wipers, automatic climate control (Klimaautomatic), cruise control, optional parking sensors (Parktronic), Xenon headlights (optional).
Connectivity
Original Connectivity:
Early integrated hands-free telephone systems. Later models might have provisions for aftermarket Bluetooth adapters.
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
Typically 10,000 km to 15,000 km or annually, depending on driving conditions and model year (refer to specific model's owner's manual or this manual for precise intervals).
Major Service Km:
Major services often recommended around 40,000 km to 60,000 km, including inspection of various components, brake fluid, and potentially transmission fluid/filter.
Fluid Specifications
Engine Oil Type:
API SJ or higher, ACEA A2/A3, with specific Mercedes-Benz approvals (e.g., MB 229.1, MB 229.3, MB 229.5). Viscosity grades like 0W-40, 5W-40, 10W-40, 5W-30.
Coolant Type:
MB 325.0 or MB 326.0 (ethylene glycol based coolant, typically blue or green).
Transmission Fluid Automatic:
MB 236.10 or MB 236.14 (e.g., ATF Dexron III/Mercon equivalent for earlier models, specialized fluids for 722.6/722.9).
Brake Fluid Type:
DOT 4.
Known Issues
Common W210 Issues:
Corrosion (wheel arches, door bottoms, boot lid), MAF sensor failures (gasoline engines), ignition coil failures, window regulator issues, cooling system leaks (plastic components), ABS sensor failures, transmission control unit (TCM) issues, fuel pump failures.
Common Repairs
Typical Repairs:
Replacement of control arms and bushings due to wear, replacement of exhaust hangers, repair of vacuum lines, replacement of serpentine belts and tensioners.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Building on over a century of automotive innovation and a reputation for luxury, durability, and safety.
Model Evolution
W210 Introduction:
Introduced in 1995 as the successor to the W124 E-Class, featuring a significant departure in styling with its distinctive quad-headlamp design.
W210 Facelift:
Received a significant facelift in 1999, which included updated bumpers, side skirts, clear glass headlamps, and interior refinements. The 722.6 transmission became more prevalent.
Production
Production Period:
1995 - 2002 (production continued into 2002 for some markets).
Manufacturing Locations:
Primarily Germany (Sindelfingen), with assembly in other global locations.
🏆 Awards & Recognition
Recognitions
Safety Awards:
While specific awards for the W210 are not as widely publicized as modern vehicles, Mercedes-Benz consistently received high marks for safety engineering and vehicle integrity from automotive publications and safety organizations throughout its production.
Ratings
Reliability Perception:
Generally perceived as a durable and well-built vehicle, though like any car of this age, it requires diligent maintenance to address common wear items and potential issues.
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