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Mitsubishi Mirage 1995-2003 Service Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Mitsubishi Model: Mirage Generations Covered: CJ, CK, CM (Sixth Generation) Codes Platform Codes: MD920000 series chassis 👋 Introduction Market Position Segment: Subcompact / Economy car...
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类型: Car
厂商:
斯库: 500522
Mitsubishi Mirage 1995-2003 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Mirage
Generations Covered:
CJ, CK, CM (Sixth Generation)
Codes
Platform Codes:
MD920000 series chassis
👋 Introduction
Market Position
Segment:
Subcompact / Economy car
Target Audience:
Budget-conscious buyers, first-time car owners, commuters seeking fuel efficiency.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Escort, Nissan Sentra, Chevrolet Cavalier, Kia Rio.
Unique Selling Proposition:
Affordability, fuel efficiency, compact size for urban maneuverability, reputable Mitsubishi reliability for its class.
Key Features
Design Philosophy:
Practical, economical, and reliable transportation with a focus on aerodynamic efficiency for its era.
📋 Manual Details
Coverage Areas
Years:
1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003
Regions:
Global (North America, Europe, Asia-Pacific)
Trim Levels:
LS, ES, DE, GT, Special Editions
Page Count
Estimated Pages:
2000+
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication system, cooling system, fuel delivery system (carburetor & injection), exhaust system.
Engine Management:
ECU diagnostics, sensor testing (MAP, TPS, O2, crank/cam position), ignition system, fuel injection control, emissions control systems.
Transmission Manual:
Clutch system, gearbox overhaul, gear selection mechanism, final drive, drive shafts, fluid specifications.
Transmission Automatic:
Torque converter, valve body, planetary gear sets, hydraulic control system, transmission control unit (TCU), fluid specifications, cooler lines.
Chassis Suspension:
Front suspension (MacPherson struts), rear suspension (multi-link/torsion beam depending on variant), shock absorbers, springs, control arms, bushings, wheel bearings, alignment specifications.
Brakes:
Front disc brakes, rear drum/disc brakes, hydraulic system, master cylinder, brake booster, ABS system (if equipped), brake fluid specifications, bleeding procedures.
Steering:
Power steering system (hydraulic), steering rack, tie rods, steering column, power steering fluid specifications.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams, diagnostic connectors.
HVAC:
Air conditioning system (refrigerant types, charging procedures), heater core, blower motor, climate controls, cabin air filter replacement.
Body And Trim:
Exterior body panels, doors, hood, trunk lid, bumpers, interior trim components, glass replacement, weatherstripping.
Procedures Included
Maintenance Procedures:
Oil and filter changes, spark plug replacement, air filter replacement, fuel filter replacement, coolant flush and fill, brake fluid flush, transmission fluid change, belt inspection and replacement, battery service, tire rotation.
Troubleshooting:
Diagnostic charts for common symptoms (e.g., no-start, rough running, overheating, electrical faults), fault code interpretation, step-by-step diagnostic flowcharts.
Repair Procedures:
Engine overhaul, head gasket replacement, timing belt/chain replacement, transmission rebuild, clutch replacement, suspension component replacement, brake caliper rebuild, power steering pump replacement, radiator replacement, starter/alternator replacement.
Diagnostics:
On-board diagnostics (OBD-I/OBD-II depending on market), scan tool usage, sensor testing, actuator testing, electrical circuit testing using multimeters and oscilloscopes.
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine and transmission rebuilds, including electrical system diagnostics and body repair).
Detail Level:
Detailed component removal and installation instructions, torque specifications for critical fasteners, diagnostic flowcharts, wiring diagrams, and exploded views.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable text, printable pages.
Print Quality
Print Readability:
Clear, legible text and diagrams suitable for printing.
Binding Type
Binding:
N/A (PDF format)
Paper Type
Paper Quality:
N/A (PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G92 (SOHC)
Displacement 1:
1.5 Liters (1490 cc)
Cylinders 1:
4
Valvetrain 1:
SOHC (Single Overhead Camshaft)
Horsepower 1:
92 hp @ 5500 rpm (approx.)
Torque 1:
97 lb-ft @ 3500 rpm (approx.)
Secondary Engine
Engine Code 2:
4G93 (SOHC/DOHC)
Displacement 2:
1.8 Liters (1830 cc)
Cylinders 2:
4
Valvetrain 2:
SOHC or DOHC (GDI - Gasoline Direct Injection on some variants)
Horsepower 2:
111 hp @ 5500 rpm (SOHC), 125-145 hp (DOHC variants like GSR)
Torque 2:
114 lb-ft @ 4000 rpm (SOHC), 120-130 lb-ft (DOHC variants)
Performance
Fuel Type:
Unleaded gasoline
Fuel Economy Est:
28-35 MPG (combined, depending on engine and transmission)
Fuel System
Fuel Delivery Early:
Carbureted (some base models in certain markets)
Fuel Delivery Later:
Electronic Fuel Injection (EFI)
Ignition System:
Distributor-based or distributorless ignition system (DIS)
🔧 Transmission
Standard
Transmission Type Std:
5-speed manual
Optional
Transmission Type Opt:
4-speed automatic
Features
Traction Control:
Optional on some higher trims, particularly with automatic transmission.
All Wheel Drive:
Not typically offered on Mirage models; primarily FWD.
📐 Dimensions
Exterior
Length:
160.8 inches (4084 mm)
Width:
66.7 inches (1694 mm)
Height:
54.1 inches (1374 mm)
Wheelbase:
97.6 inches (2479 mm)
Weights
Curb Weight Est:
2300 - 2500 lbs (1043 - 1134 kg)
Cargo
Cargo Volume Trunk Est:
12.4 cu ft (sedan), 10.5 cu ft (coupe)
🛡️ Safety Features
Ratings
NHTSA Driver Side Impact Est:
Good (typically for frontal impact in its class for the era)
IIHS Ratings Est:
Acceptable/Marginal in frontal impact tests (common for vehicles of this size and era).
Active Features
ABS:
Optional on many trims, standard on some later models.
Traction Control:
Optional on some models.
Passive Features
Airbags:
Driver and passenger airbags standard from 1995 onwards. Side airbags not typically offered.
Seatbelts:
Three-point front and rear seatbelts (lap belt in center rear on some models).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or CD player. Aftermarket head unit installation is common.
Speakers:
Typically 2 or 4 speaker configurations.
Driver Assistance
Cruise Control:
Optional on higher trim levels.
Keyless Entry:
Optional on some higher trims.
Connectivity
Bluetooth:
Not available on factory systems of this era.
Usb Port:
Not available on factory systems of this era.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,750 - 7,500 miles (6,000 - 12,000 km) or 6-12 months, depending on oil type and driving conditions.
Engine Oil Filter:
Replace with every oil change.
Spark Plugs:
Replace every 30,000 - 60,000 miles (48,000 - 96,000 km), depending on plug type (copper vs. platinum).
Timing Belt:
Replace every 60,000 - 90,000 miles (96,000 - 144,000 km) or 5-7 years. Critical maintenance item.
Coolant Flush:
Every 30,000 miles (48,000 km) or 2 years.
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ, SAE 5W-30 or 10W-30 (refer to owner's manual for specific climate recommendations).
Coolant Type:
Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water. Mitsubishi DiaQueen Super Long Life Coolant (SLLC) is recommended.
Brake Fluid:
DOT 3 or DOT 4.
Transmission Fluid Manual:
API GL-4, SAE 75W-85 or 75W-90 gear oil.
Transmission Fluid Automatic:
Dexron II or equivalent (confirm specific Mitsubishi specification).
Power Steering Fluid:
ATF Dexron II or equivalent.
Known Issues
Engine Mounts:
Can degrade over time, leading to increased vibration.
Radiator Leaks:
Plastic end tanks can become brittle and leak.
Automatic Transmission:
Some units may experience delayed engagement or slipping; regular fluid changes are crucial.
Suspension Bushings:
Can wear out, causing clunking noises and poor handling.
Rear Wheel Bearings:
May develop a humming noise and require replacement.
Electrical Connectors:
Corrosion in connectors, particularly for lighting and sensors, can lead to intermittent faults.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation
Model Evolution
Generation Name:
Sixth Generation Mirage (platform code MD920000)
Design Changes:
Rounded styling, improved aerodynamics, wider track, independent rear suspension on some variants, introduction of DOHC engines and GDI technology.
Production
Production Years:
1995-2003 (for this generation in global markets, North American production ended earlier, around 2002, with the Lancer taking its place).
Manufacturing Locations:
Japan, Thailand, Brazil, Mexico, Colombia, and other global assembly plants.
🏆 Awards & Recognition
Recognitions
Fuel Efficiency Awards:
Consistently ranked as one of the more fuel-efficient vehicles in its class during its production run.
Ratings
Reliability Ratings:
Generally considered reliable for its price point, though maintenance is key. Consumer reports often placed it mid-pack for its segment.
Certifications
Emissions Compliance:
Designed to meet US EPA and California Air Resources Board (CARB) emissions standards for its respective model years.
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