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Mitsubishi Mirage 1995-2003 Workshop Repair Service Manual

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Basic Information Identification Make: Mitsubishi Model: Mirage Generation: Fifth Generation (CJ/CK/CM/CN Series) Production Years Covered: 1995-2003 Codes Chassis Codes: CJ, CK, CM, CN Introduction Market Position Positioning: The Mitsubishi Mirage...
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Mitsubishi Mirage 1995-2003 Workshop Repair Service Manual
Basic Information
Identification
Make: Mitsubishi
Model: Mirage
Generation: Fifth Generation (CJ/CK/CM/CN Series)
Production Years Covered: 1995-2003
Codes
Chassis Codes: CJ, CK, CM, CN
Introduction
Market Position
Positioning: The Mitsubishi Mirage of this era was positioned as an economical and reliable subcompact car, often competing with models like the Honda Civic, Toyota Corolla, and Ford Escort. This manual caters to owners and technicians seeking to maintain and repair these vehicles efficiently.
Target Audience: Owner-operators, DIY mechanics, independent repair shops, and automotive students.
Competitive Analysis
Value Proposition: Offers comprehensive factory-level repair information, providing significant cost savings compared to dealership service. The digital format ensures immediate access and ease of use for DIY mechanics and independent repair shops.
Key Features
Features: Detailed step-by-step procedures, critical notes/cautions/warnings, numbered instructions, bolded figure references, extensive illustrations/diagrams/photos, troubleshooting guides, and integrated wiring diagrams.
Manual Details
Coverage Areas
Vehicle Coverage: All Models, Engines, Trim Levels, and Transmission Types of the Mitsubishi Mirage produced between 1995 and 2003.
Page Count
Estimated Page Count: Hundreds of pages (typical for comprehensive workshop manuals)
Manual Type
Type: Workshop Repair Service Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Powertrain: Engine Service/Repair (including fuel injection, cooling, emission systems, engine control), Transmission Service/Repair (manual and automatic), Differential/Drive Axle Service.
Chassis And Suspension: Brake System, Suspension, Steering, Chassis/Body.
Electrical And HVAC: Electrical System, Wiring Diagrams, Heater/Air Conditioning.
Interior And Safety: Interior components, Restraint System.
Fuel System: Detailed coverage of the fuel injection system, fuel pump, fuel filter, injectors, and fuel tank.
Exhaust System: Information on exhaust manifolds, catalytic converters, mufflers, and exhaust pipe routing.
Body And Frame: Information on body panel repair, corrosion protection, and frame straightening procedures if applicable.
Procedures Included
General Maintenance: Periodic Lubrication, fluid checks and changes, filter replacements.
Troubleshooting: Diagnostic procedures, common fault identification and resolution.
Repair And Overhaul: Detailed step-by-step repair procedures for all major components, including disassembly, cleaning, inspection, assembly, and reinstallation.
Electrical Diagnostics: Component testing, wiring harness diagnosis, troubleshooting electrical system faults using detailed wiring diagrams.
Engine Mechanical: Procedures for cylinder head removal/installation, piston and connecting rod service, crankshaft service, camshaft timing, and engine assembly.
Brake System Overhaul: Detailed steps for brake pad and shoe replacement, caliper and wheel cylinder service, brake rotor/drum machining or replacement, and brake line bleeding.
Suspension Component Replacement: Instructions for replacing struts, shock absorbers, control arms, ball joints, tie rod ends, and sway bar links.
HVAC System Service: Procedures for refrigerant charging, compressor service, evaporator and condenser replacement, and blower motor troubleshooting.
Engine Control System: Diagnosis and repair of the Engine Control Module (ECM), sensors (e.g., MAF, TPS, O2), and actuators.
Differential And Drive Axle Service: Procedures for differential fluid changes, axle seal replacement, and CV joint boot replacement.
Technical Depth
Depth: Comprehensive, covering from routine maintenance and diagnostics to complete engine and transmission rebuilds, suitable for professional technicians and advanced DIYers.
Diagnostic Tools: Guidance on using common diagnostic tools and interpreting diagnostic trouble codes (DTCs).
Manual Specifications
File Format
File Type: PDF
Searchability: Likely text-searchable PDF, allowing for quick information retrieval.
Print Quality
Printability: Full Printable
Zoom Capability: Zoom IN/OUT enabled
Binding Type
Binding: Digital (PDF Download)
Paper Type
Paper Type: N/A (Digital Format)
Delivery
Delivery Method: Instant Download
Requirements
Software Requirements: Adobe PDF Reader, WinZip
Compatibility
Operating Systems: Compatible with All Versions of Windows & Mac
Engine Specifications
Primary Engine
Engine Options: Likely includes the 1.5L 4G15 SOHC, 1.8L 4G93 SOHC/DOHC, and potentially the 1.3L 4G13 SOHC engines. Specific details vary by market and trim.
Performance
Typical Horsepower Range: Approximately 70-115 horsepower, depending on engine and market.
Typical Torque Range: Approximately 85-110 lb-ft, depending on engine and market.
Fuel System
Fuel Delivery: Multi-point fuel injection (MPI) is standard across most engines in this generation.
Engine Codes
Common Engine Codes: 4G13, 4G15, 4G18, 4G93 (specific to market and model variant).
Transmission
Standard
Standard Transmission: Typically a 5-speed manual transmission.
Optional
Optional Transmission: Typically a 3-speed or 4-speed automatic transmission.
Features
Drive Type: Front-wheel drive (FWD).
Dimensions
Exterior
Body Styles: Available as a 3-door hatchback and a 4-door sedan.
Weights
Curb Weight Range: Approximately 2,100 - 2,400 lbs (950 - 1090 kg), depending on body style and equipment.
Safety Features
Ratings
Passive Safety Features: Seat belts, possibly driver and passenger airbags (depending on year and trim level).
Technology Features
Infotainment
Audio System: Basic AM/FM radio with cassette player or CD player options. Speaker configurations varied by trim level.
Driver Assistance
Braking Systems: Front disc brakes and rear drum brakes are common. Anti-lock Braking System (ABS) was likely an option on higher trim levels or later models.
Connectivity
Vehicle Diagnostics: OBD-II (On-Board Diagnostics II) compliance for models sold in the US from 1996 onwards, allowing for electronic diagnostic code retrieval.
Maintenance
Service Intervals
Oil Change Interval: Typically 3,000-5,000 miles (5,000-8,000 km) or 6 months, whichever comes first. Refer to specific manual for exact interval based on driving conditions.
Timing Belt Replacement: Recommended replacement interval for many 4G series engines is typically around 60,000 miles (96,000 km) or 4 years. This is a critical maintenance item.
Fluid Specifications
Engine Oil Type: API Service SG, SH, or SJ grade. Viscosity typically SAE 5W-30 or 10W-30, depending on climate. Consult manual for precise recommendation.
Coolant Type: Ethylene glycol-based coolant, typically a green or orange color. Check manual for specific Mitsubishid-approved coolant or equivalent.
Transmission Fluid Type: For automatic transmissions: ATF SP-II or equivalent. For manual transmissions: GL-4 gear oil.
Power Steering Fluid: Dexron II or equivalent ATF, or specific power steering fluid. Consult manual.
Brake Fluid Type: DOT 3 or DOT 4 brake fluid.
Known Issues
Common Problems: Potential issues include aging suspension components (bushings, ball joints), minor electrical gremlins, starter motor wear, and clutch wear in manual transmissions. Overheating can occur if the cooling system is neglected.
Common Wear Items: Spark plugs, ignition wires, oxygen sensors, exhaust components, and fuel filters are typical wear items requiring periodic replacement.
Vehicle History
Brand Heritage
Manufacturer: Mitsubishi Motors Corporation.
Model Evolution
Generation Overview: This generation represented a significant styling update from the previous generation, with smoother lines and improved aerodynamics. It was sold globally under various names, including Mitsubishi Colt in some markets.
Production
Production Locations: Primarily manufactured in Japan, with potential assembly in other global locations.
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