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Mitsubishi Carisma 1995-2004 Workshop Service Repair Manual R

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$16.99
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🏷️ Basic Information Identification Make: Mitsubishi Model: Carisma Generation: DA1A/DA2A/DA5A Codes Chassis Codes: DA1A, DA2A, DA5A 👋 Introduction Market Position Positioning: The Mitsubishi Carisma was positioned as a compact family...
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类型: Car
厂商:
斯库: 414978
Mitsubishi Carisma 1995-2004 Workshop Service Repair Manual R
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Carisma
Generation:
DA1A/DA2A/DA5A
Codes
Chassis Codes:
DA1A, DA2A, DA5A
👋 Introduction
Market Position
Positioning:
The Mitsubishi Carisma was positioned as a compact family car, competing in a segment with models like the Ford Focus, Volkswagen Golf, and Opel/Vauxhall Astra.
Competitive Analysis
Competitors:
Ford Focus, Volkswagen Golf, Opel/Vauxhall Astra, Renault Mégane, Peugeot 306, Honda Civic.
Key Features
Design Philosophy:
Aims for practicality, comfort, and reliability, with a focus on European market tastes, influenced by Mitsubishi's collaboration with Volvo for styling aspects.
Availability:
Sold in Europe, Australia, and parts of Asia. Not widely sold in North America.
Engine Options:
Offered a range of petrol and diesel engines, emphasizing efficiency and practicality for daily use.
📋 Manual Details
Coverage Areas
Applicable Years:
1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
Page Count
Total Pages:
2000+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Full engine diagnostics, repair, overhaul, including timing belt/chain, cooling system, lubrication system, fuel injection, emissions control.
Transmission:
Manual and Automatic transmission repair, removal, installation, fluid changes, clutch service, internal component overhaul.
Drivetrain:
Front-wheel drive system, CV joints, driveshafts, differential maintenance and repair.
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, ball joints, wheel bearings, alignment procedures.
Steering:
Power steering system, steering rack, tie rods, steering column, alignment specifications.
Brakes:
Hydraulic brake system, ABS system, brake pads, rotors, calipers, brake lines, bleeding procedures, parking brake.
Electrical System:
Wiring diagrams, fuses, relays, battery, charging system, starting system, lighting, ignition system, instrument panel, power windows, central locking.
Body And Chassis:
Body panel removal and installation, door mechanisms, window mechanisms, interior trim, exterior trim, bumper repair, chassis components.
Climate Control:
Air conditioning system diagnosis and repair, heater system, ventilation system.
Safety Systems:
Airbag system overview (diagnosis and precautions), seat belt mechanisms.
Fuel System:
Detailed information on fuel tank, fuel pump, fuel lines, injectors, and related components, including diagnostic procedures for fuel delivery issues.
Exhaust System:
Covers exhaust manifolds, catalytic converters, mufflers, and exhaust pipe replacement and repair.
Procedures Included
Maintenance:
Routine maintenance schedules, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.
Troubleshooting:
Comprehensive diagnostic procedures for all major systems, common fault finding, symptom-based troubleshooting guides.
Repair:
Step-by-step repair instructions for all components, including engine rebuilds, transmission overhauls, brake system repairs, suspension work.
Removal Installation:
Detailed procedures for removing and installing all major components and sub-assemblies.
Disassembly Assembly:
Detailed breakdown and reassembly instructions for individual components.
Adjustments:
Precise instructions for adjustments such as idle speed, ignition timing, brake adjustments, clutch adjustments.
Torque Specifications:
Includes essential torque values for critical fasteners, ensuring correct assembly and preventing component damage.
Technical Depth
Depth:
Comprehensive and detailed, covering from basic maintenance to complete engine and transmission rebuilds.
Diagrams Illustrations:
Includes detailed pictorial diagrams, exploded views, schematics, and photographs to guide repairs.
Special Tools:
References specific special service tools required for certain operations, with illustrations of their use.
Specifications:
Provides crucial technical specifications, including tightening torques, wear limits, fluid capacities, and measurement values.
Pictorial Diagrams:
Extensive use of pictorial diagrams, exploded views, and detailed drawings to visually represent repair steps.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, ensuring clear visibility of text and diagrams.
Print Quality
Printable:
Yes, all pages are printable for ease of use in a workshop environment.
Binding Type
Binding Type:
Digital (PDF) - No physical binding
Paper Type
Paper Type:
N/A (Digital PDF)
Compatibility
Operating Systems:
Compatible with Windows, Mac, and Linux operating systems.
Requirement
Software Requirement:
Adobe Reader or equivalent PDF viewing software required.
Accessibility
Instant Download:
Yes, available via instant download after payment.
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely includes 1.6L (4G92), 1.8L (4G93 SOHC/DOHC), and potentially 1.9L Turbo Diesel (F8QT) engines. The manual would detail all variants.
Performance
Horsepower Range:
Typically ranging from 90 HP to 125 HP depending on the engine variant. GDI versions offered higher output.
Torque Range:
Varies by engine, with diesels generally offering higher torque. Manual would list specific Nm values.
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) and Gasoline Direct Injection (GDI) for petrol engines; Direct Injection for diesel engines. Manual details specific injector types and pressures.
Maintenance Points
Timing Belt Replacement:
Critical maintenance item, with specific mileage/time intervals. Manual provides detailed replacement procedure and tensioning specifications.
Cooling System
Coolant Type:
Manual specifies the required coolant type (e.g., Ethylene Glycol based, specific color/specification) and capacity.
🔧 Transmission
Standard
Manual Transmission:
Likely a 5-speed manual transmission. Manual covers clutch service, gearbox removal/installation, and lubrication.
Optional
Automatic Transmission:
Available in some models, likely a 4-speed automatic. Manual details fluid type, capacity, torque converter service, and control systems.
Features
Gear Ratios:
Manual includes detailed gear ratios for all transmission options.
📐 Dimensions
Exterior
Body Styles:
Primarily a 4-door sedan. Wagon variant (Carisma Wagon) was also produced in some markets but might not be covered comprehensively in this specific sedan-focused manual.
Weights
Curb Weight:
Varies by engine and equipment, typically in the range of 1150-1350 kg. Manual provides exact weights for specific configurations.
🛡️ Safety Features
Ratings
Euro Ncap:
Initial Euro NCAP crash test results for the Carisma were modest. Manual provides information on passive safety features but not detailed crash test performance.
Active Features
ABS:
Anti-lock Braking System (ABS) was available on higher trims. Manual details ABS system operation, diagnosis, and component replacement.
Passive Features
Airbags:
Front airbags for driver and passenger. Manual emphasizes safety precautions when working on the airbag system.
💡 Technology Features
Infotainment
Audio System:
Basic factory radio/cassette player or CD player. Manual covers speaker replacement and wiring for audio system components.
Driver Assistance
Cruise Control:
Available on some higher trim levels. Manual details the operation and troubleshooting of the cruise control system.
Connectivity
Power Accessories:
Power windows, power mirrors, central locking. Manual includes wiring diagrams and diagnostic procedures for these systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 km or 6-12 months, depending on driving conditions. Manual provides specific recommendations.
Timing Belt Interval:
Crucial interval, often around 90,000 km or 5-7 years. Manual details the procedure and necessary torque values.
Fluid Specifications
Engine Oil Viscosity:
Manual will specify appropriate oil viscosity grades (e.g., 5W-30, 10W-40) based on climate and engine type, meeting API/ACEA standards.
Brake Fluid Type:
Likely DOT 3 or DOT 4 brake fluid. Manual specifies the correct type and bleeding procedure.
Transmission Fluid:
Specific ATF for automatic transmissions (e.g., Diaqueen SP-III or equivalent) and gear oil for manual transmissions. Manual provides part numbers and specifications.
Known Issues
Common Problems:
Potential for ABS sensor faults, ignition coil issues, clutch wear, exhaust system corrosion, and occasional electrical gremlins. Manual aids in diagnosing and repairing these.
Engine Mounts:
Engine mounts can degrade over time, leading to vibration. Manual details replacement procedures and specifications.
Suspension Components:
Wear in ball joints, tie rod ends, and bushings can occur, affecting handling. Manual provides wear limits and replacement guides.
📚 Vehicle History
Brand Heritage
Parent Company:
Mitsubishi Motors Corporation, a Japanese automotive manufacturer.
Model Evolution
First Generation:
Launched in 1995, based on the platform shared with Volvo S40/V40 and Mitsubishi Space Star. Mid-cycle facelift occurred around 1999.
Production
Manufacturing Locations:
Primarily manufactured at the NedCar plant in Born, Netherlands.
Production Years:
1995 - 2004
🏆 Awards & Recognition
Recognitions
Market Reception:
While not a class leader, the Carisma was generally considered a competent and reliable family car, though it faced strong competition. Specific awards are not prominently noted.
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