Alfa Romeo GTV 1995-2006 Service Repair Workshop Manual

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Basic Information Identification Make: Alfa Romeo Model: GTV Generation: 916 Codes Chassis Code: 916 Introduction Market Position Market Position: The Alfa Romeo GTV (916 series) was positioned as a stylish...

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标签: 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Alfa Romeo Car Cars GTV

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Description

Basic Information
Identification
Make:	Alfa Romeo
Model:	GTV
Generation:	916
Codes
Chassis Code:	916

Introduction
Market Position
Market Position:	The Alfa Romeo GTV (916 series) was positioned as a stylish and engaging Italian sports coupe, competing with cars like the BMW 3 Series Coupe, Audi TT, and Porsche Cayman in its segment. Known for its distinctive design and engaging driving dynamics, it appealed to enthusiasts seeking flair and performance.
Competitive Analysis
Competitive Analysis:	While offering unique Italian styling and a passionate driving experience, the GTV faced strong competition from German marques that often provided a more refined interior, broader dealer networks, and potentially lower long-term maintenance costs. However, its aesthetic appeal and handling characteristics carved out a dedicated following.
Key Features
Key Features:	Distinctive Giugiaro-designed exterior, driver-focused cockpit, powerful Busso V6 engine options, advanced suspension tuning for spirited handling, and a range of innovative features for its era.

Manual Details
Coverage
Applicable Years:	1995-2006
Coverage Areas:	General Information, Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch System, Manual Transaxle System, Automatic Transaxle System, Driveshaft and Axle, Suspension System, Steering System, Restraint System, Brake System, Body (Interior and Exterior), Body Electrical System, Heating, Ventilation, Air Conditioning (HVAC)
Format
Manual Type:	Service Repair Workshop Manual
Language:	English
File Format:	PDF

Manual Coverage
Systems Covered
Systems Covered:	Comprehensive coverage including engine mechanical and electrical, fuel delivery, emissions, transmission (manual and automatic), driveline, suspension, steering, brakes, body interior and exterior, body electrical, HVAC, and restraint systems.
Procedures Included
Procedures Included:	Step-by-step repair instructions, troubleshooting guides, diagnostic procedures, maintenance schedules, component removal and installation, wiring diagrams, and technical specifications.
Technical Depth
Technical Depth:	Provides the same detailed specifications and procedures used by authorized dealer service departments. Suitable for basic maintenance to complete engine rebuilds and complex system diagnostics.

Manual Specifications
File Details
Print Quality:	High-resolution, printable pages for clear visibility and durability in a workshop environment.
Binding Type:	Digital (PDF)
Paper Type:	N/A (Digital)
Compatibility
Software Requirements:	Adobe PDF Reader
Operating Systems:	All Versions of Windows and Mac

Engine Specifications
Primary Engine
Engine Variants Covered:	1.8 L Twin Spark (1747 cc), 2.0 L Twin Spark (1970 cc), 3.0 L V6 24V Busso (2959 cc), 3.2 L V6 24V Busso (3179 cc), 2.0 L Turbo (1996 cc)
Performance
Typical Horsepower Range:	144 hp (1.8 TS) to 240 hp (3.2 V6)
Typical Torque Range:	169 Nm (1.8 TS) to 289 Nm (3.2 V6)
Fuel System
Fuel Delivery:	Multi-point Fuel Injection (MPI) with electronic control.
Engine Management
Engine Control Unit:	Various Bosch Motronic or Magneti Marelli ECUs depending on engine and year.

Transmission
Standard
Manual Transmission:	5-speed and 6-speed manual transaxles (e.g., Fiat C510, Fiat C514, ZF S6-40).
Optional
Automatic Transmission:	Optional for some models, typically a 4-speed automatic (e.g., ZF 4HP20).
Features
Clutch Type:	Hydraulically operated dry single-plate clutch for manual transmissions.

Dimensions
Exterior
Length:	Approximately 4.27 meters (168.1 inches)
Width:	Approximately 1.78 meters (70.1 inches)
Height:	Approximately 1.32 meters (52.0 inches)
Weights
Curb Weight:	Approximately 1300-1500 kg (2866-3307 lbs) depending on engine and equipment.
Wheelbase:	Approximately 2.58 meters (101.6 inches)

Safety Features
Ratings
Crash Test Data:	Euro NCAP ratings vary by year and specific test protocols. Early models may not have comprehensive data by modern standards. Generally considered to have a reasonably robust structure.
Active Features
Active Safety Features:	Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Traction Control System (TCS - often called ASR on Alfa Romeos) available on certain models/trims.
Passive Features
Passive Safety Features:	Driver and passenger front airbags, side airbags (optional on some models), pre-tensioned seatbelts, reinforced chassis structure.

Technology Features
Infotainment
Infotainment Features:	Early models featured basic radio/cassette or CD players. Later models offered upgraded audio systems, often with CD changers and steering wheel controls. Climate control systems were typically manual or optional automatic climate control.
Driver Assistance
Driver Assistance Systems:	Limited driver assistance by modern standards. Features like ABS, ASR (traction control), and cruise control were available depending on the trim level and year.
Connectivity
Connectivity Options:	No Bluetooth or integrated smartphone connectivity. Aftermarket solutions are available for modern audio integration.

Maintenance
Service Intervals
Oil Change Interval:	Typically every 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first. Always refer to the manual for specific engine types.
Timing Belt Replacement:	Crucial for Twin Spark and V6 engines. Intervals vary but are generally around 100,000-120,000 km (60,000-75,000 miles) or 5-7 years. Failure can lead to catastrophic engine damage. The manual details the correct procedure and parts.
Fluid Specifications
Engine Oil Specification:	Refer to the manual for specific viscosity (e.g., Selenia KPE 5W-40 or similar API SN/ACEA C3 compliant oil is common for later models). V6 engines often require specific grades.
Coolant Type:	Ethylene glycol based antifreeze with corrosion inhibitors. Refer to manual for specific OAT/HOAT type and color (often Paraflu UP or equivalent).
Brake Fluid Type:	DOT 4 brake fluid. Flush and replace every 2 years.
Known Issues
Common Issues:	Rusting (especially around wheel arches and sills), minor electrical gremlins, wear on suspension bushings, aging rubber components, potential for cam belt failure if not replaced on schedule. V6 Busso engines can be prone to oil leaks and sticky variators if maintenance is neglected.
Specific Maintenance Focus:	Regular checks for oil and coolant leaks, timely replacement of the timing belt and associated components (water pump, tensioners), and attention to potential corrosion are key to maintaining a GTV.

Vehicle History
Brand Heritage
Brand Heritage:	Alfa Romeo boasts a rich history of motorsport and performance car manufacturing, dating back to 1910. The brand is renowned for its passion, distinctive styling, and engaging driving dynamics, often referred to as 'La meccanica delle emozioni' (the mechanics of emotion).
Model Evolution
Model Evolution:	The 916 GTV replaced the previous Alfetta GTV. It was a significant departure in design and engineering, aiming for a more modern and sporty appeal. Updates throughout its production included minor styling tweaks, new engine options (notably the 3.0 and 3.2 V6 Busso), and interior refinements.
Production
Production Period:	1995-2006
Manufacturing Location:	Italy

Awards & Recognition
Recognitions
Recognitions:	While not extensively documented with specific awards in major consumer publications compared to some rivals, the GTV, particularly the V6 models, was often praised by automotive journalists for its styling, handling, and the sonorous Busso V6 engine. It has gained a cult following among enthusiasts.