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BMW 5 Series 1995 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 5 Series Year: 1995 Generation Generation Designation: E39 Codes Chassis Code: E39 Engine Codes Covered: M60B40, M62B44, M52B28, M52B25, M52B20 👋 Introduction Market...
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类型: Car
厂商:
斯库: 429646
BMW 5 Series 1995 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
5 Series
Year:
1995
Generation
Generation Designation:
E39
Codes
Chassis Code:
E39
Engine Codes Covered:
M60B40, M62B44, M52B28, M52B25, M52B20
👋 Introduction
Market Position
Market Segment:
Executive Sedan
Competitive Analysis
Key Competitors 1995:
Mercedes-Benz E-Class (W210), Audi A6 (C4/C5), Lexus GS300, Volvo S80
Key Features
Vehicle Philosophy:
The E39 5 Series represented BMW's commitment to sporty driving dynamics, luxurious comfort, and advanced engineering for the executive sedan market.
Notable Technologies:
Multi-link rear suspension, available adaptive suspension (EDC), advanced engine management systems, early adoption of CAN-bus architecture in later models.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service Repair, Maintenance, Overhaul, Restoration
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Comprehensive Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (including cylinder head, block, crankshaft, pistons, connecting rods), Engine electrical (ignition, fuel injection, sensors, ECU), Exhaust system, Cooling system, Lubrication system
Drivetrain:
Manual transmission (Getrag 260/6, ZF S5-31), Automatic transmission (ZF 5HP18, ZF 5HP24), Clutch system, Driveshafts, Differential, Axles
Chassis:
Suspension (front struts, rear multi-link), Steering system (power steering, steering rack), Brakes (ABS, vented discs, calipers), Wheels and tires
Electrical:
12V electrical system, Battery, Alternator, Starter motor, Lighting (headlights, taillights, interior), Fuses and relays, Wiring diagrams, Instrument cluster, Power windows, Power locks, Climate control system
Body And Interior:
Body panels, Doors, Hood, Trunk, Bumpers, Interior trim, Seats, Dashboard, HVAC system components
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, air filter replacement, brake pad inspection/replacement, tire rotation
Troubleshooting:
Diagnostic procedures for engine performance issues, electrical faults, transmission problems, brake system malfunctions
Repair And Rebuild:
Complete engine rebuilds, transmission overhauls, suspension component replacement, brake caliper servicing, steering rack replacement, electrical component repair/replacement
Diagnostics:
OBD-II diagnostic procedures, fault code interpretation, sensor testing, component testing
Technical Depth
Depth:
Expert Level: Suitable for professional mechanics and experienced DIY enthusiasts requiring detailed procedures, specifications, and diagrams for complex repairs and rebuilds.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Print Quality Suitability:
High resolution, suitable for printing individual pages or the entire manual for workshop use.
Binding Type
Binding Type For Print:
Spiral-bound or comb-bound recommended for lay-flat use in a workshop environment.
Paper Type
Recommended Paper Type For Print:
Durable, glossy paper to withstand workshop conditions and provide clear images.
⚙️ Engine Specifications
Primary Engine
Common Engine Options:
M52B28 (2.8L Inline-6), M62B44 (4.4L V8)
Performance
M52B28 Horsepower:
190 hp @ 5500 rpm
M52B28 Torque:
206 lb-ft @ 3950 rpm
M62B44 Horsepower:
282 hp @ 5400 rpm
M62B44 Torque:
317 lb-ft @ 3600 rpm
Fuel System
Fuel Injection Type:
Sequential Multi-Port Fuel Injection (SFI)
Fuel Grade Requirement:
Premium Unleaded (91+ octane)
Engine Management
ECU Type:
Bosch Motronic (various versions depending on engine)
🔧 Transmission
Standard
Standard Transmission:
5-speed manual (Getrag 260/6 or ZF S5-31)
Optional
Optional Transmission:
5-speed automatic (ZF 5HP18 for 6-cyl, ZF 5HP24 for V8)
Features
Traction Control:
ASC+T (Automatic Stability Control + Traction) available
Fluid Specifications
Manual Transmission Fluid:
BMW MTF LT-2 or equivalent (e.g., Castrol Syntrans B 75)
Automatic Transmission Fluid:
BMW LT 71141 or equivalent (e.g., Pentosin ATF 71141)
📐 Dimensions
Exterior
Wheelbase:
111.4 inches (2830 mm)
Overall Length:
188.5 inches (4788 mm)
Overall Width:
70.2 inches (1783 mm)
Overall Height:
56.1 inches (1425 mm)
Cargo
Trunk Volume:
15.0 cu ft (425 L)
Weights
Curb Weight Est 6Cyl:
3500 - 3700 lbs (1588 - 1678 kg)
Curb Weight Est V8:
3800 - 4000 lbs (1724 - 1814 kg)
Wheel Bolt Pattern:
5x120 mm
Wheels And Tires
Standard Wheel Size:
15x7 inches (Style 42 standard on some models)
Optional Wheel Sizes:
16x7, 17x8 (Style 32, Style 20, etc.)
Standard Tire Size 6Cyl:
205/65R15
Standard Tire Size V8:
215/60R16
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
Generally good for its era, but specific ratings may vary by model year and testing methodology. Consult historical NHTSA data.
Active Features
Braking System:
Four-wheel disc brakes, Anti-lock Braking System (ABS) standard
Stability Control:
ASC+T (Automatic Stability Control + Traction) optional on some models
Passive Features
Airbags:
Driver and front passenger airbags standard
Seatbelts:
3-point front and rear seatbelts, pretensioners on front belts
Body Construction:
Reinforced passenger safety cell, energy-absorbing crumple zones
💡 Technology Features
Infotainment
Radio Options:
BMW Business CD, BMW Professional CD/RDS, optional Nakamichi or Harman Kardon sound systems.
Navigation:
Optional BMW On-Board Navigation System (Mk I or Mk II depending on year).
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Phone Integration:
Optional Bluetooth or cellular phone integration systems were available.
Climate Control
HVAC System:
Manual or automatic climate control with recirculate function, cabin microfilter.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500-10,000 miles (12,000-16,000 km) or annually, depending on driving conditions and oil type (consult manual for specific intervals).
Transmission Fluid Change:
Automatic: BMW recommended 'lifetime' but servicing every 60,000-100,000 miles (96,000-160,000 km) is advised. Manual: Infrequent, check for leaks.
Coolant Flush:
Every 2-3 years or 30,000-50,000 miles (48,000-80,000 km).
Fluid Specifications
Engine Oil Capacity 6Cyl:
Approx. 6.5 liters (6.9 US quarts)
Engine Oil Capacity V8:
Approx. 7.5 liters (7.9 US quarts)
Recommended Engine Oil Viscosity:
SAE 5W-40 or 5W-30 synthetic (API SJ/SL or higher, BMW LL-01 spec for later models, LL-98 or equivalent for 1995).
Coolant Type:
Glysantin G05 (or equivalent silicate-free coolant)
Known Issues
Common E39 Problems:
VANOS (Variable Valve Timing) seal degradation, cooling system component failures (radiator, water pump, hoses), subframe mounting issues, ABS sensor failures, pixelation in instrument cluster LCDs, oil pan gasket leaks, valve cover gasket leaks.
Bmw Specific Maintenance Points:
Proper care of the VANOS system is crucial for optimal engine performance. Regular inspection of the cooling system is paramount to prevent overheating.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW has a long-standing reputation for building performance-oriented luxury vehicles with a focus on driver engagement ('The Ultimate Driving Machine').
Model Evolution
E39 Introduction:
The E39 5 Series was introduced in 1995 as the successor to the E34. It marked a significant advancement in chassis design, aerodynamics, and available technology.
E39 Facelift:
The E39 received a significant facelift in 2000, introducing updated exterior styling, interior refinements, and new technology features.
Production
Production Years:
1995-2003
Manufacturing Locations:
Dingolfing, Germany; Rosslyn, South Africa; various CKD assembly plants worldwide.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The E39 5 Series was a frequent recipient of Car and Driver's '10 Best' list for its class.
Motor Trend Car Of The Year:
While the E39 generation itself may not have won the 'MotorTrend Car of the Year' award, the 5 Series line has been recognized.
Ratings
Overall Reputation:
Highly regarded for its driving dynamics, build quality, and blend of sportiness and luxury.
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