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Husqvarna TE 350 1995 Factory Service Repair Manual

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The 1995 TE 350 is a robust 4-stroke Enduro/Dual-Sport Motorcycle renowned for its Swedish engineering and off-road prowess. Building on an extensive heritage in competitive riding, this model was designed...
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类型: Motorcycle
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斯库: 54312
Husqvarna TE 350 1995 Factory Service Repair ManualHusqvarna TE 350 1995 Factory Service Repair ManualHusqvarna TE 350 1995 Factory Service Repair ManualHusqvarna TE 350 1995 Factory Service Repair Manual
The 1995 TE 350 is a robust 4-stroke Enduro/Dual-Sport Motorcycle renowned for its Swedish engineering and off-road prowess. Building on an extensive heritage in competitive riding, this model was designed to excel in challenging terrain while offering a degree of versatility for dual-sport use. Its key features include durable construction, a torquey engine, and capable suspension, making it a reliable choice for riders seeking performance and longevity in demanding environments. The TE 350 competed effectively against other leading dual-sport and enduro machines of its era, distinguished by its handling and engine characteristics tailored for off-road adventure. This comprehensive Factory Service Repair Manual provides detailed guidance for the maintenance and repair of your 1995 TE 350. It covers all essential systems, including the engine, transmission, clutch, chassis, brakes, and electrical components, offering procedures for disassembly, assembly, inspection, adjustment, and troubleshooting. The manual includes critical information such as torque specifications, wiring diagrams, and special tool requirements, ensuring accurate and effective service. Whether you are performing routine maintenance or a complete overhaul, this resource is designed to assist owners and technicians in keeping the TE 350 in optimal condition.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE 350
Year:
1995
Engine Type:
4-stroke
Segment:
Enduro / Dual-Sport Motorcycle
👋 Introduction
Market Position
Market Position:
The Husqvarna TE 350 was positioned as a capable off-road and dual-sport motorcycle, known for its robust Swedish engineering and performance capabilities in its era. It catered to riders seeking a blend of trail riding and occasional street legality.
Competitive Analysis
Competitive Analysis:
Competed against other European and Japanese dual-sport and enduro models from brands like KTM, Yamaha, Honda, and Suzuki. Its strengths often lay in its handling and engine characteristics tailored for off-road use.
Key Features
Key Features:
Durable construction, strong off-road pedigree, torquey engine characteristics, capable suspension for varied terrain. This manual is essential for maintaining these qualities.
📋 Manual Details
Coverage Areas
Coverage Areas:
Comprehensive repair and maintenance for the 1995 Husqvarna TE 350 motorcycle.
Page Count
Page Count:
Estimated 250-400 pages (typical for this era and type of manual)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine (Top End, Bottom End, Carburetion), Transmission, Clutch, Chassis, Suspension (Front & Rear), Brakes (Hydraulic), Electrical System (Ignition, Lighting, Wiring), Fuel System, Cooling System (if applicable), Exhaust System, Wheels & Tires, Bodywork.
Procedures Included
Procedures Included:
Disassembly, Assembly, Inspection, Adjustment, Repair, Troubleshooting, Maintenance, Component Replacement, Torque Specifications, Diagrams, Schematics.
Technical Depth
Technical Depth:
Detailed, covering everything from basic fluid changes and adjustments to complete engine rebuilds and suspension overhauls. Designed for both professional mechanics and skilled DIY enthusiasts.
Diagnostic Procedures
Diagnostic Procedures:
Step-by-step troubleshooting guides for common starting issues, running problems, electrical faults, and mechanical noises.
Component Rebuilds
Component Rebuilds:
Detailed instructions for complete engine rebuilds, carburetor overhauls, suspension fork and shock absorber rebuilds, and brake caliper servicing.
Wiring Diagrams
Wiring Diagrams:
Comprehensive electrical wiring diagrams with component identification and color coding for the entire motorcycle.
Torque Specifications
Torque Specifications:
Precise torque values for all critical fasteners, bolts, and nuts throughout the motorcycle to ensure proper assembly and prevent component failure.
Special Tools
Special Tools Required:
Lists and descriptions of any specialized tools required for specific procedures, often with diagrams or part numbers.
Bodywork Repair
Bodywork Repair:
Procedures for removing, inspecting, repairing, and installing body panels, fenders, seat, and fuel tank.
Frame Inspection
Frame Inspection:
Guidance on inspecting the frame for damage, cracks, or distortion, especially after impacts or accidents.
Wheel And Tire
Wheel And Tire Service:
Instructions for wheel bearing maintenance, spoke tightening and truing, tire removal and installation, and balancing.
Electrical Troubleshooting
Electrical Troubleshooting:
Systematic approach to diagnosing and resolving issues with ignition, lighting, charging system, starter (if applicable), and switches.
Suspension Tuning
Suspension Tuning:
Information on adjusting suspension sag, rebound damping, and compression damping for different riding conditions and rider preferences.
📊 Manual Specifications
File Format
File Format:
High-resolution PDF, optimized for digital viewing and printing. Likely includes searchable text for quick information retrieval.
Print Quality
Print Quality:
High quality, enabling clear reproduction of diagrams, schematics, and detailed illustrations.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
349cc, single-cylinder, liquid-cooled, 4-stroke engine (exact configuration may vary slightly by specific variant within the TE 350 line).
Performance
Horsepower:
Estimated 25-30 HP (at crankshaft, typical for this displacement and era)
Torque:
Estimated 20-25 lb-ft (at crankshaft, typical for this displacement and era)
Fuel System
Fuel System:
Carbureted (likely a single Mikuni or Keihin carburetor, e.g., VM34 or PD36).
Ignition System
Ignition System:
CDI (Capacitor Discharge Ignition)
Lubrication
Lubrication:
Wet sump lubrication system.
Bore X Stroke
Bore X Stroke:
Approximately 84mm x 63mm (typical for this displacement, exact figures in manual).
Compression Ratio
Compression Ratio:
Around 10.0:1 to 11.0:1 (subject to specific tuning and variants).
Valve Adjustment
Valve Adjustment Procedure:
Detailed steps for checking and adjusting valve clearances, including recommended clearances and shims.
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh manual transmission.
Optional
Optional Transmissions:
N/A for this model year and specific product listing.
Features
Clutch Type:
Wet, multi-plate clutch, cable-actuated.
Final Drive:
Chain drive.
Gear Ratios
Gear Ratios:
Detailed ratios for each of the 6 gears will be provided in the manual, crucial for understanding engine RPM at different speeds.
📐 Dimensions
Exterior
Wheelbase:
Approximately 1450 mm (57.1 inches) - typical for the era and model.
Ground Clearance:
Approximately 330 mm (13 inches) - designed for off-road use.
Length:
Approx. 2150 mm (84.6 inches) - general estimate.
Width:
Approx. 850 mm (33.5 inches) - general estimate.
Height:
Approx. 1250 mm (49.2 inches) - general estimate.
Weights
Dry Weight:
Approximately 115-125 kg (253-275 lbs) - a typical range for this displacement and class.
Fuel Tank Capacity:
Approximately 10-12 liters (2.6-3.2 US gallons) - designed for extended off-road riding.
Gross Vehicle Weight Rating:
N/A (Motorcycle specific, rider and gear weight are variable).
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles are not rated by organizations like NHTSA in the same way cars are. Safety is dependent on rider skill and adherence to responsible riding practices).
Active Features
Active Features:
Responsive braking system, agile chassis geometry for maneuverability.
Passive Features
Passive Features:
Sturdy frame construction, handguards for rider protection.
💡 Technology Features
Infotainment
Infotainment Systems:
N/A (This is a performance-oriented off-road motorcycle; technology features are minimal, focusing on function.)
Driver Assistance
Driver Assistance Features:
N/A (Motorcycle specific).
Connectivity
Connectivity Options:
N/A (Motorcycle specific).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 1000-1500 km or annually (refer to manual for exact recommendation based on usage).
Air Filter Cleaning:
Frequent cleaning recommended (every 5-10 riding hours) for off-road use.
Spark Plug Replacement:
Every 5000-10000 km or as needed based on inspection.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 or 20W-50 motorcycle-specific oil, meeting API SG or higher. (Manual confirmation essential).
Engine Oil Capacity:
Approximately 1.0 - 1.2 liters (refer to manual).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Coolant Type:
Ethylene glycol based coolant mixed with distilled water (50/50 ratio).
Fork Oil Type:
Specific viscosity fork oil (e.g., SAE 5W or 10W), specified in manual. Quantity per fork leg crucial.
Shock ABSorber Oil:
Refer to manual for specific type and quantity if serviceable.
Known Issues
Known Issues:
Potential for carburetor tuning sensitivity, wear on kickstart mechanism, electrical connector corrosion due to off-road environment, and standard wear and tear on suspension components. The manual provides solutions.
Cleaning Instructions
Cleaning Instructions:
Guidance on proper cleaning techniques for the motorcycle, particularly emphasizing care around sensitive electrical components and the air intake system.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Husqvarna is one of the oldest motorcycle manufacturers in the world, founded in Sweden in 1903. It has a rich history in motocross, enduro, and off-road racing, known for its innovation and durability.
Model Evolution
Model Evolution:
The TE (Trocken Enduro) series represents Husqvarna's commitment to the enduro racing segment. The TE 350 model from this era built upon previous iterations, offering improvements in engine performance, chassis dynamics, and suspension technology.
Production
Production Years:
The TE 350 line was produced by Husqvarna through the 1990s and into the early 2000s, with various updates and engine configurations.
Manufacturing Location:
Sweden (original Husqvarna production).
Model Notes
Model Notes:
The 1995 TE 350 represents a period of refinement for Husqvarna's enduro lineup, leveraging their racing experience to create a competitive and durable machine.
🏆 Awards & Recognition
Recognitions
Industry Recognitions:
Husqvarna motorcycles, including the TE series, have historically received acclaim in off-road and enduro competitions, signifying their performance and reliability.
Ratings
User Ratings:
Owner satisfaction often hinges on adherence to maintenance schedules and the availability of reliable service information, which this manual provides.
Certifications
Certifications:
N/A (Manual is a service document, not a product certification).
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