Jeep Cherokee 1995 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Year: 1995 Chassis Code: XJ 👋 Introduction Market Position Segment: Compact SUV Jeep Heritage: The Cherokee (XJ) is a landmark vehicle for...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Cherokee

Year:

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact SUV

Jeep Heritage:

The Cherokee (XJ) is a landmark vehicle for Jeep, establishing the modern compact SUV segment with its unibody construction and excellent off-road capability.

Competitive Analysis

Competitors 1995:

Ford Explorer, Chevrolet S-10 Blazer, Toyota 4Runner, Nissan Pathfinder

Key Features Vehicle

Unibody Construction:

Revolutionary for its time, offering a lighter and more refined ride than traditional body-on-frame SUVs.

Off Road Capability:

Renowned for its Trail Rated capability, especially with Command-Trac or Selec-Trac 4x4 systems.

Key Features Manual

Value Proposition:

Provides comprehensive factory-level repair and maintenance information essential for owners and technicians to keep the 1995 Jeep Cherokee in optimal condition.

📋 Manual Details

Coverage

Coverage Areas:

Complete factory workshop, repair, and service information

Format

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

Compatibility:

Win/Mac

Delivery:

Instant Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine disassembly, assembly, diagnosis, and overhaul

Cooling System:

Radiator, water pump, thermostat, fan clutch, hoses, coolant specifications

Fuel System:

Fuel pump, fuel injectors, fuel tank, fuel lines, pressure testing

Ignition System:

Spark plugs, ignition coils, distributor (if applicable), timing, coil packs

Emission Control Systems:

Catalytic converter, oxygen sensors, EGR system, charcoal canister, PCV

Engine Control System:

ECU diagnostics, sensor inputs (MAP, TPS, O2, knock), SFI system

Lubrication System:

Oil filter, oil pump, oil pan, oil pressure specifications, fluid types

Exhaust System:

Exhaust pipes, muffler, catalytic converter, hangers, gaskets

Transmission Manual:

Manual transaxle assembly, clutch system, torque specifications, fluid types

Transmission Automatic:

Automatic transaxle assembly, valve body, torque converter, fluid types, diagnostics

Drivetrain Front Axle:

Front differential, drive shafts, CV joints, hub assemblies

Drivetrain Rear Axle:

Rear axle beam, differential case, axle shafts, hub assemblies, seals

Suspension Front:

Front suspension system, control arms, ball joints, tie rods, shocks, springs, stabilizer bar

Suspension Rear:

Rear suspension system, coil springs, shock absorbers, control arms, alignment

Steering System:

Power steering, steering column, steering gear/rack, tie rods, linkage, power steering fluid

Brake System:

Brake master cylinder, brake booster, brake lines, calipers, pads, rotors, drums, parking brake

Wheel And Tire System:

Wheel and tire specifications, lug nut torque, alignment procedures

Charging System:

Generator (alternator) assembly, voltage regulator, battery testing, wiring

Starting System:

Starter motor assembly, starter switch, battery connections

Lighting System:

Headlamps, taillamps, marker lamps, interior lighting, bulbs

Wiper And Washer System:

Wiper motor, wiper blades, washer pump, washer nozzles, fluid reservoir

Audio Visual System:

Radio receiver, speakers, antenna system

Air Conditioning System:

A/C compressor, condenser, evaporator, blower motor, refrigerant, heater radiator

Instrument Panel:

Combination meter, gauges, warning lamps, switches

Interior Trim:

Seats, seat belts, steering column, sun roof, door panels, interior trim components

Exterior Body:

Hood, fenders, bumpers, doors, back door, glass, weatherstripping, mudguards

Body Repair:

Body panel repair, structural integrity, collision damage assessment

Supplemental Restraint System:

Airbag system components (sensors, modules, airbags), seat belt pretensioners

Wiring Diagrams:

Comprehensive electrical schematics for all systems

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks

Troubleshooting:

Diagnostic procedures for common and uncommon issues, symptom-based guides

Repair:

Step-by-step repair instructions for all major components and systems

Disassembly Assembly:

Detailed procedures for removing and installing all vehicle components

Specifications:

Torque specifications, clearances, fluid capacities, electrical values

Technical Depth

Depth:

Factory-level diagnostic and repair information

Diagnostic Tools:

Information may include diagnostic procedures that utilize OE-specific scan tools (though the manual itself is independent)

📊 Manual Specifications

File Details

File Format:

Searchable Text:

Typically yes, for ease of navigation

Printable:

Yes, allows for printing specific sections or the entire manual

Physical Attributes

Print Quality:

Digital (content quality depends on source scan)

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

2.5L I4 (AMC 150)

Displacement 1:

2469 cc

Horsepower 1:

125 hp @ 4800 rpm

Torque 1:

145 lb-ft @ 2800 rpm

Optional Engine

Engine Code 2:

4.0L I6 (High Output AMC 242)

Displacement 2:

3956 cc

Horsepower 2:

190 hp @ 4750 rpm

Torque 2:

220 lb-ft @ 3000 rpm

Fuel System

Fuel Delivery:

Sequential Fuel Injection (SFI)

Fuel Type:

Unleaded gasoline

Engine Mechanical

Bore X Stroke 4 0L:

3.875 in x 3.414 in (98.4 mm x 86.7 mm)

Compression Ratio 4 0L:

8.8:1

Valve Train 4 0L:

Overhead Valve (OHV), Pushrod, 12 valves

🔧 Transmission

Standard Transmission

Manual Option:

AX-5 5-speed manual

Optional Transmission

Automatic Option:

AW4 4-speed automatic (with electronic overdrive)

Features

Transfer Case Options:

Command-Trac (231) NV231, Selec-Trac (242) NV242 (part-time with full-time 4WD option)

📐 Dimensions

Exterior

Wheelbase:

101.4 inches (2576 mm)

Length:

164.1 inches (4168 mm)

Width:

69.9 inches (1775 mm)

Height:

63.4 inches (1610 mm)

Weights

Curb Weight Approx:

3300 - 3700 lbs (1497 - 1678 kg) depending on configuration

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

Not rated for this model year due to testing standards of the era. Supplemental Restraint System (SRS) with driver airbag was standard.

Passive Features

Airbags:

Driver's side airbag standard

Seat Belts:

Front: three-point, height-adjustable; Rear: lap and shoulder belts

Active Features

Available on some models, especially 4x4 variants, primarily on rear wheels or all four.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player, optional CD player. Basic analog controls.

Driver Assistance

Optional, often found on 4WD models.

Connectivity

Connectivity Features:

Limited by 1995 standards. Primarily focused on basic vehicle operation and audio.

Instrumentation

Dashboard:

Analog gauges for speedometer, tachometer (on some trims), fuel, engine temperature, oil pressure. Warning lights for various systems.

Climate Control

HVAC Type:

Manual heating and air conditioning with fan speed and temperature controls.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, whichever comes first (refer to manual for specific recommendations based on driving conditions).

Transmission Fluid Change Auto:

Every 30,000-60,000 miles (48,000-97,000 km), depending on severity of use.

Transmission Fluid Change Manual:

Every 50,000-75,000 miles (80,000-120,000 km).

Coolant Flush:

Every 2 years or 30,000 miles (48,000 km).

Fluid Specifications

Engine Oil Type 2 5L:

API SG or SH, SAE 10W-30 (or 5W-30 in very cold climates)

Engine Oil Type 4 0L:

API SG or SH, SAE 10W-30 (or 5W-30 in very cold climates)

Engine Oil Capacity 4 0L:

5 US quarts (4.7 liters) with filter

Transmission Fluid Type Aw4:

ATF+3 (Mopar)

Transmission Fluid Capacity Aw4:

Approx. 7.5 US quarts (7.1 liters) for refill, total capacity is higher.

Manual Transmission Fluid Ax5:

API GL-4, SAE 75W-90 or 75W-80

Transfer Case Fluid Nv231/Nv242:

NP231/242 Transfer Case Fluid or ATF+3

Power Steering Fluid:

Mopar Power Steering Fluid or ATF+3

Brake Fluid:

DOT 3

Known Issues

Common Issues 4 0L Engine:

Cracked cylinder heads (though less common on later 4.0L versions compared to earlier ones), oil filter adapter leaks, distributor issues.

Common Issues Suspension:

Worn control arm bushings, ball joints, and track bar bushings are common due to age and off-road use.

Common Issues Electrical:

Grounding issues, wiring harness wear, power window regulators, and HVAC blower motor failures.

Spark Plug Part Number 4 0L

Spark Plug Type:

Platinum (e.g., Champion copper core plugs were original, platinum replacements are common, check manual for exact spec/gap)

Belt Replacement Intervals

Drive Belt Replacement:

Inspect at every oil change, replace as needed based on condition (cracking, glazing). Typically every 60,000-100,000 miles.

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Building on the utilitarian and off-road legacy of its predecessors, Jeep has consistently delivered robust and capable vehicles.

Model Evolution

Xj Generation Start:

The XJ Cherokee was introduced in 1984 and underwent several updates before this 1995 model, including engine upgrades and styling refinements.

1995 Updates:

Typically received minor trim updates and potential feature packaging changes. The core platform remained consistent.

Production

Production Period:

1984-2001 (North America)