Comprehensive Coverage:
Yes
Specific Systems Covered:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Fuel System, Cooling System, Exhaust System, Electrical System, HVAC, Body, Chassis, Diagnostic Trouble Codes (DTCs)
Estimated Page Count:
1000+
Type:
Factory Service Repair Manual
Intended Audience:
Professional Mechanics and DIY Enthusiasts
Format:
Print (Factory Original/Reprint)
Engine Mechanical:
Detailed disassembly, inspection, and reassembly of 4.0L I6 and 2.5L I4 engines, including cylinder head, block, pistons, crankshaft, camshaft, timing, lubrication system, and cooling system.
Engine Performance:
Ignition system, fuel injection system (MPI), emissions control systems, and diagnostic procedures for performance issues.
Transmission Manual:
Coverage for the AX-5 and AX-15 5-speed manual transmissions, including clutch, gear train, shifting mechanisms, and fluid specifications.
Transmission Automatic:
Coverage for the AW4 4-speed automatic transmission, including valve body, torque converter, gear sets, and electronic control aspects.
Drivetrain 4X4:
Detailed information on the NP231 Command-Trac part-time transfer case, including operation, maintenance, and repair.
Suspension Front:
Front suspension diagnosis and repair, including leaf spring systems, shocks, bushings, and alignment specifications.
Steering:
Power steering system diagnosis and repair, including pump, steering gear ( Saginaw style), tie rods, and linkage.
Brakes:
Front disc brake and rear drum brake systems, including hydraulic components, parking brake, and ABS (if equipped).
Electrical Charging:
Alternator, voltage regulator, and battery system diagnosis and testing.
Electrical Starting:
Starter motor, solenoid, and ignition switch system diagnosis and repair.
Electrical Lighting:
Headlights, taillights, interior lighting, and accessory lighting systems.
Electrical Gauges Instruments:
Dashboard gauges, warning lights, and instrument cluster diagnosis and repair.
Electrical Accessories:
Power windows, power locks, radio, wipers, and other comfort/convenience electrical components.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system diagnosis, repair, and refrigerant handling.
Body Exterior:
Body panel removal and installation, doors, hood, tailgate, bumpers, glass, and seals.
Body Interior:
Interior trim, seats, headliner, carpeting, and dashboard components.
Suspension Rear:
Rear suspension diagnosis and repair, including leaf spring systems, shocks, and bushings.
Preventative Maintenance:
Oil changes, filter replacements, fluid checks and changes, tune-ups, belt and hose inspections, brake inspections, tire rotations.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon faults, including wiring diagrams and pinpoint tests.
Repair And Rebuild:
Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation.
Technical Specifications:
Torque values, clearances, fluid capacities, pressures, electrical resistance, and component measurements.
Diagnostic Trouble Codes:
Explanation of OBD-I codes and diagnostic procedures for the 1995 model year.
Depth:
Extensive: Covers everything from basic fluid changes to complete engine and transmission overhauls, complex electrical diagnostics, and bodywork.
Electrical Diagrams:
Comprehensive wiring diagrams for all electrical systems.
Component Locations:
Detailed diagrams and descriptions of component locations.
Engine Code 1:
242 (4.0L)
Displacement 1:
3956 cc (242 cubic inches)
Configuration 1:
Inline-6, Overhead Valve (OHV)
Bore X Stroke 1:
3.875 in x 3.562 in (98.4 mm x 90.5 mm)
Compression Ratio 1:
8.8:1
Horsepower 1:
190 hp @ 4750 rpm (approx.)
Torque 1:
220 lb-ft @ 3500 rpm (approx.)
Engine Code 2:
150 (2.5L)
Displacement 2:
2464 cc (150 cubic inches)
Configuration 2:
Inline-4, Overhead Valve (OHV)
Horsepower 2:
125 hp @ 4800 rpm (approx.)
Torque 2:
150 lb-ft @ 2500 rpm (approx.)
Fuel Delivery 1:
Multi-Port Fuel Injection (MPI)
Fuel Type 1:
Unleaded gasoline, 87 octane (minimum)
Fuel Delivery 2:
Multi-Point Fuel Injection (MPI)
Fuel Type 2:
Unleaded gasoline, 87 octane (minimum)
Oil Change Interval:
Every 3,000-5,000 miles (4,800-8,000 km) or 6 months, whichever comes first (refer to manual for specific engine recommendations).
Engine Oil Filter Interval:
Replace with oil change.
Transmission Fluid Change Automatic:
Every 30,000-60,000 miles (48,000-96,000 km) or as per manual recommendations. Check condition.
Transmission Fluid Change Manual:
Every 60,000-100,000 miles (96,000-160,000 km) or as per manual recommendations.
Transfer Case Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km).
Coolant Flush:
Every 30,000 miles (48,000 km) or 2 years.
Spark Plug Replacement 4.0L:
Refer to manual; typically around 30,000-60,000 miles depending on plug type.
Engine Oil Viscosity 4.0L:
10W-30 (preferred in most conditions), 5W-30 for extreme cold.
Engine Oil Viscosity 2.5L:
10W-30 (preferred in most conditions), 5W-30 for extreme cold.
Engine Coolant:
Chrysler OAT (Organic Acid Technology) green antifreeze or equivalent (typically 50/50 mix with distilled water).
Brake Fluid:
DOT 3 (or DOT 4 if specified).
Common Issue 1:
Rear main seal leaks (especially on 4.0L). The manual will detail replacement procedures.
Common Issue 2:
Cracked cylinder heads on early 4.0L (less common by 1995, but still a possibility the manual addresses). Check for overheating symptoms.
Common Issue 3:
Front leaf spring sag and U-joint wear, especially with off-road use. Manual covers inspection and replacement.
Common Issue 4:
Power steering pump noise or leaks. Manual provides diagnostic steps and repair information.
Common Issue 5:
HVAC blower motor resistor failure, leading to blower speed issues. Manual details testing and replacement.