Jeep Cherokee XJ 1995 Repair Service Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Year: 1995 Vehicle Type: Sport Utility Vehicle (SUV) Codes Chassis Code: XJ 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-road...

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标签: 1995 Car Cars Cherokee XJ Jeep Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

Cherokee

Year:

Vehicle Type:

Sport Utility Vehicle (SUV)

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Compact SUV / Off-road vehicle.

Jeep Cherokee Xj Positioning:

Known for its robust construction, capable off-road performance, and iconic design, the XJ redefined the SUV segment.

Competitive Analysis

Key Competitors 1995:

Ford Explorer, Toyota 4Runner, Nissan Pathfinder, Chevrolet S-10 Blazer.

Key Features

Cherokee Xj Advantages:

Unibody construction (lighter and more rigid), strong inline-6 engine, excellent off-road capability, classic styling.

Manual Value Proposition

Manual Benefit:

Provides in-depth technical guidance crucial for maintaining and repairing the iconic Jeep Cherokee XJ, empowering owners and technicians alike.

📋 Manual Details

Coverage Areas

Engine Options:

4.0L Inline-6 (242 ci), 2.5L Inline-4 (150 ci)

Transmission Options:

4-speed Automatic (AW4), 5-speed Manual (AX-5, AX-15)

Drivetrain Options:

2WD, 4WD (Command-Trac, Selec-Trac)

Page Count

Estimated Pages:

Approximately 1000+

Manual Type

Manual Classification:

Factory Service Manual

Target Audience:

Professional Technicians and Advanced DIYers

Manual Content Focus:

Repair, Service, Diagnostics, Maintenance, Wiring Diagrams.

Language

Primary Language:

English

Format

Digital Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, fuel system, ignition system, cooling system, exhaust system, lubrication system, engine control systems (EFI), transmission, transfer case, driveline components.

Chassis:

Suspension (front and rear), steering system, braking system (front discs, rear drums/discs), wheels and tires.

Electrical:

Battery, charging system, starting system, lighting, instrumentation, body electrical, power accessories (windows, locks), HVAC controls, diagnostic systems.

Body:

Exterior body panels, interior trim, doors, windows, glass, bumpers, hood, tailgate, seat mechanisms.

HVAC:

Heating, Ventilation, and Air Conditioning system components and operation.

Fuel:

Fuel tank, pump, lines, injectors, evaporative emissions system.

Procedures Included

Maintenance:

Routine service, fluid changes (oil, coolant, transmission, differential), filter replacements, tune-up procedures, lubrication.

Repair:

Engine component repair and overhaul, transmission rebuilds, brake component replacement, suspension and steering linkage repair, electrical component diagnostics and repair.

Diagnostics:

Troubleshooting charts, symptom-based diagnostics, fault code interpretation (where applicable), wiring diagrams for electrical systems.

Component Replacement:

Detailed steps for replacing major and minor components across all vehicle systems.

Troubleshooting Methodology:

Systematic approach to identifying and resolving faults, often using flowcharts and diagnostic trees.

Technical Depth

Diagnostic Capabilities:

Comprehensive, covering both basic checks and advanced electrical diagnostics with schematics.

Repair Scope:

Full vehicle overhaul and repair, suitable for professional technicians and experienced DIY mechanics.

Wiring Diagrams:

Detailed color wiring diagrams for all electrical systems included.

📊 Manual Specifications

File Format

PDF Quality:

High-resolution, clear text and images, searchable content.

Print Quality

Printability:

Printable for offline use, formatted for standard paper sizes.

Binding Type

Digital Binding:

N/A (Digital Download)

Paper Type

Digital Storage:

PDF file stored digitally.

⚙️ Engine Specifications

Primary Engine

Engine Code 4.0L:

242 cu in (4.0L) AMC I6

Engine Code 2.5L:

150 cu in (2.5L) AMC I4

Performance 4.0L

Horsepower 4.0L:

Approx. 190 hp @ 4750 rpm

Torque 4.0L:

Approx. 220 lb-ft @ 3000 rpm

Performance 2.5L

Horsepower 2.5L:

Approx. 125 hp @ 4500 rpm

Torque 2.5L:

Approx. 150 lb-ft @ 2500 rpm

Fuel System

Fuel Delivery System:

Multi-point Fuel Injection (MPI)

Engine Construction

Block Material:

Cast Iron

Cylinder Head Material:

Aluminum (4.0L), Cast Iron (2.5L)

Engine Features

Valve Train 4.0L:

Overhead Valve (OHV), 12 valves

Bore X Stroke 4.0L:

3.875 in x 3.414 in (98.4 mm x 86.7 mm)

Compression Ratio 4.0L:

8.8:1

🔧 Transmission

Standard Transmission

Standard Transmission Type:

4-speed Automatic (Select models), 5-speed Manual (Select models)

Optional Transmission

Optional Transmission Type:

Depending on trim and market: 5-speed Manual (AX-15, AX-5), 4-speed Automatic (AW4)

Features

Transfer Case Options:

Command-Trac (NV242), Selec-Trac (NV242 - Full-time 4WD option)

Fluid Specifications

Automatic Transmission Fluid:

ATF+3 or equivalent (refer to manual for specific DEXRON/MERCON compatibility)

Manual Transmission Fluid:

API GL-4 SAE 75W-90 (for AX-5/AX-15)

📐 Dimensions

Exterior

Wheelbase:

101.4 inches (2576 mm)

Length:

168.9 inches (4290 mm)

Width:

66.5 inches (1689 mm)

Height:

62.9 inches (1598 mm)

Weights

Curb Weight Approx:

3200 - 3600 lbs (1451 - 1633 kg)

Gross Vehicle Weight Rating Approx:

4700 - 5000 lbs (2132 - 2268 kg)

Towing Capacity Approx:

Up to 5,000 lbs (2268 kg) with appropriate equipment and engine.

🛡️ Safety Features

Ratings

NHTSA Driver Side Frontal Impact Rating 1995:

Likely 4-star (though official 1995 ratings are harder to find, general XJ structure was robust for its era).

Active Features

Anti Lock Braking System ABS:

Optional on rear wheels, standard on front disc brakes.

Passive Features

Seat Belts:

Front and rear seat belts with lap and shoulder belts for front occupants.

Airbags:

Driver-side airbag standard.

Construction

Unibody Construction:

Advanced for its time, contributing to rigidity and safety.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM radio with cassette player, optional CD player. Speaker configurations vary by trim.

Instrument Cluster:

Analog gauges (speedometer, tachometer, fuel, temp, oil pressure), warning lights.

Driver Assistance

Cruise Control:

Optional on most trims.

Lighting:

Halogen headlights, auxiliary lighting options common for off-road use.

🔧 Maintenance

Service Intervals

Engine Oil Change Interval:

Every 3,000-5,000 miles or 3-6 months (depending on driving conditions and oil type, refer to manual for specifics).

Coolant Flush Interval:

Every 30,000-50,000 miles or 2-3 years.

Transmission Fluid Change Interval:

Every 30,000-60,000 miles (automatic), 50,000-100,000 miles (manual).

Fluid Specifications

Engine Oil Type 4.0L:

10W-30 (API SG or higher)

Engine Oil Capacity 4.0L:

5 US quarts (4.7 liters) with filter.

Engine Oil Type 2.5L:

5W-30 or 10W-30 (API SG or higher)

Engine Oil Capacity 2.5L:

5 US quarts (4.7 liters) with filter.

Coolant Type:

Ethylene Glycol based coolant (Green - traditional or compatible type).

Power Steering Fluid:

ATF+3 or Mopar power steering fluid.

Differential Fluid Front Rear:

API GL-5 SAE 75W-90 (or 80W-90 for some applications).

Brake Fluid:

DOT 3

Known Issues

Common Cherokee Xj Issues:

Head gasket leaks (especially 4.0L), cracked cylinder heads, rust (frame rails, rocker panels, unibody), fuel pump failures, worn suspension components (bushings, ball joints).

Electrical Gremlins:

Intermittent electrical issues can arise due to age, especially with grounds and wiring harnesses.

📚 Vehicle History

Brand Heritage

Jeep Brand Legacy:

Long history of rugged, capable off-road vehicles, originating from WWII.

Model Evolution

Cherokee Xj Introduction Year:

Cherokee Xj Generations:

One generation (1984-2001), with significant updates over its lifespan.

1995 Cherokee Xj Updates:

Introduction of driver-side airbag, minor interior and exterior styling refinements.

Production

Cherokee Xj Production Period:

1984-2001

Cherokee Xj Manufacturing Locations:

USA (Toledo, Ohio), various international plants.

🏆 Awards & Recognition

Recognitions

Cherokee Xj Reputation:

Consistently praised for its off-road prowess, durability, and classic SUV appeal. Often cited as a benchmark in its class.

Ratings

Vehicle Reliability General:

Generally considered reliable, especially the 4.0L engine, with proper maintenance.