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Jeep Grand Cherokee ZJ 1995 Repair Service Manual

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$16.99
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🏷️ Basic Information Identification Make: Jeep Model: Grand Cherokee Model Code: ZJ Year: 1995 👋 Introduction Market Position Segment: Mid-size SUV Reputation: Known for its off-road capability, comfortable ride, and...
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Jeep Grand Cherokee ZJ 1995 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Grand Cherokee
Model Code:
ZJ
Year:
1995
👋 Introduction
Market Position
Segment:
Mid-size SUV
Reputation:
Known for its off-road capability, comfortable ride, and robust powertrain options, making it a popular choice for both daily driving and adventure.
Competitive Analysis
Key Competitors:
Ford Explorer, Toyota 4Runner, Chevrolet Blazer, Nissan Pathfinder
Key Features
Platform:
Chrysler's XJ platform, shared with the Cherokee XJ but with a longer wheelbase.
Drivetrain:
Available in 2WD and 4WD configurations, with a focus on off-road prowess through advanced transfer case options.
Interior Appointments:
Offered in various trim levels, from base models to luxury-oriented Limited trims, featuring amenities like leather seating and premium sound systems.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Manual / Repair Manual
Language:
English
Format:
PDF Download
Intended Audience:
Professional Technicians and Experienced DIY Enthusiasts
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (4.0L, 5.2L), Transmission (42RE, 44RE, 46RH), Transfer Case (242, 249), Differentials (Front & Rear)
Chassis:
Suspension (Front & Rear), Steering, Brakes (Front & Rear), Wheels & Tires
Electrical:
Engine Control Module (ECM), Powertrain Control Module (PCM), Body Control Module (BCM), Lighting, Gauges, Audio System, Power Accessories, Anti-Lock Braking System (ABS), Airbag System (SRS), Ignition System, Charging System
Body:
Body Exterior, Body Interior, Seats, HVAC System, Doors, Windows, Hood, Tailgate, Bumpers
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication, Inspections
Diagnostics:
Troubleshooting Charts, Symptom-Based Diagnostics, Diagnostic Trouble Codes (DTCs), Electrical Schematics
Repair:
Component Removal and Installation, Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical Component Repair, Body Panel Repair
Specifications:
Torque Specifications, Clearance Measurements, Fluid Capacities, Wiring Diagrams, Diagnostic Data
Technical Depth
Depth Level:
Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and electrical schematics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Printability:
Printable pages for in-garage use
Resolution:
High-resolution images and diagrams
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
4.0L (242 ci) Inline-6 OHV
Engine 1 Fuel System:
Multi-Port Fuel Injection (MPFI)
Engine 1 Horsepower:
185 hp @ 4700 rpm (approx.)
Engine 1 Torque:
220 lb-ft @ 3250 rpm (approx.)
Optional Engine
Engine 2 Displacement:
5.2L (318 ci) V8 OHV Magnum
Engine 2 Fuel System:
Multi-Point Fuel Injection (MPFI)
Engine 2 Horsepower:
205 hp @ 4000 rpm (approx.)
Engine 2 Torque:
275 lb-ft @ 3200 rpm (approx.)
Performance
Cooling System:
Pressurized, multi-temperature coolant system
Ignition System:
Distributorless Ignition System (DIS) or Distributor-based ignition depending on specific build date/model year updates.
🔧 Transmission
Standard
Transmission Type 4L:
4-speed automatic (42RE or 44RE)
Optional
Transmission Type 46Rh:
4-speed automatic (46RH - typically with 5.2L V8)
Features
Transfer Case 242:
242 Selec-Trac: Full-time 4WD, Part-time 4WD, Neutral, 2WD
Transfer Case 249:
249 Selec-Trac HD: Full-time 4WD with viscous coupling, Neutral, 4WD Low
Transmission Fluid Type:
ATF+4 (or equivalent specification, consult manual for exact Chrysler fluid designation for the era, likely ATF+3 or Dexron III compatible)
📐 Dimensions
Exterior
Wheelbase:
113.0 inches (2870 mm)
Length:
176.5 inches (4483 mm)
Width:
70.5 inches (1791 mm)
Height:
66.1 inches (1679 mm)
Weights
Curb Weight:
Approximately 4,200 - 4,600 lbs (1905 - 2087 kg) depending on engine and configuration
Towing Capacity:
Up to 6,500 lbs (2948 kg) with appropriate towing package and engine
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
Good (NHTSA ratings from this era are less granular than modern standards but indicate solid performance)
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on front wheels, optional on rear, or 4-wheel ABS depending on trim.
Traction Control:
Available Traction Control System (TCS) on some models, often integrated with ABS.
Passive Features
Airbags:
Driver and Passenger Airbags (SRS - Supplemental Restraint System)
Seatbelts:
Front and rear seat belts, with driver and passenger pre-tensioners
💡 Technology Features
Infotainment
Audio System:
Optional premium Infinity sound system, cassette player, AM/FM radio. CD player optional on higher trims.
Climate Control:
Manual or optional automatic climate control (ACC) system.
Driver Assistance
Cruise Control:
Standard cruise control on most models.
Connectivity
Remote Keyless Entry:
Available remote keyless entry system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 miles (4,800 - 8,000 km) or 6 months, whichever comes first. Consult manual for specific recommendations based on driving conditions.
Transmission Fluid Interval:
Every 30,000 - 60,000 miles (48,000 - 96,000 km), or as per severe service schedule.
Coolant Flush Interval:
Every 30,000 - 50,000 miles (48,000 - 80,000 km) or 2-3 years.
Spark Plug Replacement:
60,000 - 100,000 miles (96,000 - 160,000 km) depending on spark plug type (copper vs. platinum/iridium).
Fluid Specifications
Engine Oil Type:
API SN or SP, SAE 5W-30 for 4.0L, SAE 10W-30 or 10W-40 for 5.2L V8 (consult manual for precise OEM recommendation).
Coolant Type:
Ethylene Glycol based coolant, typically Mopar OAT (Organic Additive Technology) or HOAT (Hybrid OAT) for this era. Mopar antifreeze or equivalent meeting Chrysler MS-9769 or MS-7170 standards.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Known Issues
Common Problem 1:
Cracked cylinder heads (especially on early 4.0L engines).
Common Problem 2:
Water pump leaks and failures.
Common Problem 3:
Transmission fluid leaks (e.g., from the cooler lines or seals).
Common Problem 4:
Premature wear of suspension components (ball joints, tie rod ends) due to vehicle weight and off-road use.
Common Problem 5:
Electrical gremlins, particularly related to ground points and aged wiring harnesses.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a long history of producing capable off-road vehicles, starting with the Willys MB in WWII.
Model Evolution
Zj Introduction:
The ZJ Grand Cherokee was introduced for the 1993 model year as a larger, more luxurious alternative to the Cherokee XJ.
Zj Generation Details:
The ZJ generation (1993-1998) represented Jeep's entry into the luxury SUV market, featuring unibody construction for improved ride comfort compared to traditional body-on-frame SUVs.
Production
Manufacturing Location:
Detroit, Michigan, USA (Jefferson North Assembly)
Production Years:
1993-1998
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
Consistently received positive reviews from automotive publications for its blend of comfort, capability, and value, often cited as a benchmark in the mid-size SUV segment during its production run.
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