1995 Mazda Protege Complete Workshop Manual

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🏷️ Basic Information Identification Make: Mazda Model: Protege Year: 1995 Codes Chassis Code: BJ Engine Code General: BP-ZE (2.0L DOHC) 👋 Introduction Market Position Vehicle Segment: Compact Car Target Audience:...

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Protege

Year:

Codes

Chassis Code:

Engine Code General:

BP-ZE (2.0L DOHC)

👋 Introduction

Market Position

Vehicle Segment:

Compact Car

Target Audience:

Entry-level to mid-range automotive consumers

Competitive Analysis

Key Competitors 1995:

Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort

Key Features

Vehicle Value Proposition:

Reliable, fuel-efficient, sporty handling for its class

Manual Value Proposition:

Authoritative, detailed information essential for DIY repairs and professional maintenance

📋 Manual Details

Coverage Areas

All Models Trims:

All Repairs:

Specific To Model:

Page Count

Estimated Pages:

1000+

Manual Type

Type:

Complete Workshop Manual

Intended User:

Dealership Technicians

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine Control System Ecs:

Fuel System:

Ignition System:

Exhaust System:

Cooling System:

Lubrication System:

Manual Transmission:

Automatic Transmission:

Clutch System:

Drivetrain:

Suspension System:

Steering System:

Brake System:

Wheel Alignment:

Body And Chassis:

Exterior Trim And Accessories:

Interior Trim And Accessories:

Electrical System:

Lighting System:

Instrument Panel And Gauges:

Audio System:

HVAC System:

Safety Restraint System Srs:

Diagnostic Trouble Codes DTCs:

Wiring Diagrams:

Procedures Included

Routine Maintenance:

Troubleshooting Guides:

Component Diagnosis:

Disassembly And Assembly:

Rebuilding Procedures:

Special Tool Requirements:

Torque Specifications:

Clearances And Tolerances:

Electrical Component Testing:

Recalibration Procedures:

Technical Depth

Depth:

Comprehensive (from basic maintenance to full engine rebuilds)

Diagnostic Level:

Advanced Diagnostics and Troubleshooting

📊 Manual Specifications

File Format

File Type:

Physical Print

Print Quality

Paper Quality:

High-grade, durable paper

Print Clarity:

Sharp, clear text and diagrams

Binding Type

Binding:

Professional perfect binding or sturdy comb binding

Durability:

Designed for workshop use

⚙️ Engine Specifications

Primary Engine

Engine Code Specific:

BP-ZE

Configuration:

Inline 4-Cylinder

Displacement:

1998 cc (2.0 Liters)

Valvetrain:

DOHC (Dual Overhead Camshafts), 16 Valves

Bore X Stroke:

83.0 mm x 92.0 mm

Compression Ratio:

9.4:1

Performance

Horsepower Net:

122 hp @ 6000 rpm (approx.)

Torque Net:

118 lb-ft @ 4500 rpm (approx.)

Fuel System

Induction:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Engine Internals

Pistons:

Cast aluminum

Crankshaft:

Forged steel

Connecting Rods:

Forged steel

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual

Optional

Transmission Type:

4-Speed Automatic

Features

Manual Gear Ratios Example:

1st: 3.417, 2nd: 1.944, 3rd: 1.333, 4th: 1.000, 5th: 0.821, Rev: 3.167

Automatic Features:

Electronically controlled

Fluid

Manual Transmission Fluid Spec:

API GL-4 SAE 75W-90 Gear Oil

Automatic Transmission Fluid Spec:

Mazda ATF M-III or equivalent

📐 Dimensions

Exterior

Length:

Approx. 165.0 inches (4191 mm)

Width:

Approx. 66.7 inches (1694 mm)

Height:

Approx. 55.1 inches (1400 mm)

Wheelbase:

Approx. 102.4 inches (2601 mm)

Front Track:

Approx. 57.7 inches (1465 mm)

Rear Track:

Approx. 57.3 inches (1455 mm)

Ground Clearance:

Approx. 5.5 inches (140 mm)

Weights

Curb Weight:

Approx. 2500 - 2700 lbs (1135 - 1225 kg)

Gross Vehicle Weight Rating Gvwr:

Varies by model and configuration

Towing Capacity:

Not officially specified for this model class

Cargo

Cargo Volume Sedan:

Approx. 12.0 cu ft

Cargo Volume Hatchback:

Approx. 22.0 cu ft (seats up)

Wheels Tires

Standard Wheel Size:

14 or 15 inches

Standard Tire Size:

185/65R14 or 195/55R15

Bolt Pattern:

4x100

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Test Rating Driver:

4-star (1995 model year, specific test results may vary)

NHTSA Frontal Crash Test Rating Passenger:

4-star (1995 model year, specific test results may vary)

Active Features

ABS Availability:

Optional on some trims

Passive Features

Airbags:

Driver-side airbag standard, Passenger airbag optional on some trims

Seatbelts:

3-point front and rear seatbelts

Rollover Protection:

Reinforced roof structure

Child Seat Anchors Isorsofix:

No ISOFIX/LATCH system

💡 Technology Features

Infotainment

Audio System Type:

Factory AM/FM Cassette Player with optional CD Player

Speaker Configuration:

Typically 4 or 6 speakers

Driver Assistance

Cruise Control:

Available on higher trims

Anti Lock Brakes ABS:

Optional

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first

Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months

Spark Plug Replacement:

Every 30,000 miles (48,000 km)

Timing Belt Replacement:

Every 60,000 miles (96,000 km) or 4 years (critical maintenance item)

Fluid Specifications

Engine Oil Spec:

API SG, ACEA A2-96, SAE 10W-30 or 5W-30 (check owner's manual for specific viscosity)

Engine Oil Capacity:

Approx. 4.3 US quarts (4.1 liters) with filter

Coolant Spec:

Ethylene Glycol based antifreeze (Mazda Long Life Coolant recommended), 50/50 mix with distilled water

Coolant Capacity:

Approx. 6.3 US quarts (6.0 liters)

Brake Fluid Spec:

DOT 3

Power Steering Fluid Spec:

Mazda Genuine Power Steering Fluid or DEXRON II/III ATF

Known Issues

Common Engine Issue 1:

Oil leaks from valve cover gasket and oil pan gasket

Common Engine Issue 2:

Catalytic converter failure due to age or engine misfires

Common Transmission Issue:

Worn synchronizers in manual transmissions, occasional rough shifting in automatics

Common Suspension Issue:

Wear in control arm bushings, ball joints, and tie rod ends leading to knocking noises and imprecise steering

Common Electrical Issue:

Faulty power window regulators, door lock actuators, and intermittent dashboard warning lights

Common Repairs

Timing Belt Replacement Importance:

Critical; failure can cause catastrophic engine damage (interference engine)

📚 Vehicle History

Brand Heritage

Mazda History Focus:

Known for sporty driving dynamics and reliable engineering

Model Evolution

Protege Generation 3:

This manual covers the third generation (BJ) of the Mazda Protege, launched in 1994/1995.

Previous Generation Key Differences:

Improved chassis rigidity, more refined interior, updated engine options, enhanced safety features.

Production

Manufacturing Location:

Japan

Production Years Generation:

1994-1998

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best Mention:

Protege models often featured in '10Best' lists during its production run for value and driving dynamics.

Ratings

Consumer Reports Reliability:

Generally rated as average to good for its era, with specific model years and engines having better track records.