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1995 Mazda RX-7 (3rd gen) Service and Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Mazda Model: RX-7 Year: 1995 Generation: 3rd Generation (FD) Codes Chassis Code: FD3S 👋 Introduction Market Position Positioning: Iconic Japanese sports car, positioned as a...
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1995 Mazda RX-7 (3rd gen) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-7
Year:
1995
Generation:
3rd Generation (FD)
Codes
Chassis Code:
FD3S
👋 Introduction
Market Position
Positioning:
Iconic Japanese sports car, positioned as a premium, performance-oriented coupe with a unique rotary engine.
Competitive Analysis
Competitors:
Competed against the Toyota Supra (MK4), Nissan 300ZX (Z32), and Mitsubishi 3000GT VR-4.
Key Features
Unique Selling Points:
Lightweight chassis, near 50/50 weight distribution, sequential twin-turbo rotary engine, exceptional handling characteristics.
Manual Value Proposition
Usefulness:
Essential for owners and independent mechanics seeking accurate, dealer-level repair and maintenance procedures for the 1995 RX-7.
📋 Manual Details
Coverage Areas
Coverage Scope:
All models and all repairs A-Z
Page Count
Page Count:
Estimated 2000+ pages (typical for full factory service manuals)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Likely PDF (digital) or potentially a multi-volume print set
📖 Manual Coverage
Systems Covered
Engine Systems:
Rotary engine (13B-REW twin-turbo), lubrication, cooling, fuel injection, ignition, emissions, troubleshooting
Transmission Drivetrain:
Manual transmission (R154 for some markets, Mazdaspeed optional), clutch, driveshafts, differential, prop shaft
Suspension Steering:
Front and rear suspension (double wishbone), power steering, steering column, wheel alignment
Brakes:
Front and rear disc brakes, ABS system, parking brake, brake bleeding procedures
Electrical Electronics:
Wiring diagrams, lighting, charging system, starting system, ECUs, sensors, instrument cluster, audio system, alarm system
Body Chassis:
Body structure, exterior panels, interior trim, doors, windows, locks, seats, HVAC system, body seals
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement (apex seals, side seals), fluid checks and changes
Repair:
Engine rebuild, transmission overhaul, brake caliper rebuild, suspension component replacement, electrical component diagnosis and repair, body panel repair
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation, component testing
Diagnostics:
Detailed diagnostic trees, wiring schematics for tracing faults, specific tool requirements
Technical Depth
Depth:
Comprehensive, covering from basic fluid services to complete engine and transmission rebuilds, including torque specifications, clearances, and component tolerances
📊 Manual Specifications
File Format
Digital Format:
Likely PDF; searchable text and clear image quality expected for factory manuals
Print Quality
Print Quality:
High-resolution diagrams, clear text, professional layout
Binding Type
Print Binding:
If printed, typically spiral-bound for lay-flat usability or multi-volume case binding.
Paper Type
Print Paper:
Durable, heavy-stock paper suitable for workshop environments
⚙️ Engine Specifications
Primary Engine
Engine Code:
13B-REW
Engine Type:
Twin-Rotary (Wankel), Twin-Turbocharged
Displacement:
1.3L (654cc x 2 rotors)
Performance
Horsepower:
255 hp @ 6500 rpm (US Spec)
Torque:
217 lb-ft @ 5000 rpm (US Spec)
Fuel System
Fuel Delivery:
Multi-point Sequential Fuel Injection (EFI)
Ignition System:
Distributorless ignition system (DIS) with twin ignition coils per rotor
Rotary Specifics
Apex Seals:
Crucial wear item; manual details inspection, replacement, and reassembly procedures.
Premix Recommendation:
Manual may include recommended two-stroke oil types and injection rates for lubrication.
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (Mazda R154 derivatives common)
Optional
Type:
4-speed Automatic Transmission (less common, performance compromised)
Features
Clutch:
Hydraulically operated, twin-plate clutch often specified for performance.
Fluid Spec
Manual Transmission Fluid:
Likely GL-4 or GL-5 gear oil; specific viscosity (e.g., 75W-90) will be detailed.
Drivetrain
Final Drive:
Limited-Slip Differential (LSD) standard on performance trims.
📐 Dimensions
Exterior
Length:
Approx. 4295 mm (169.1 in)
Width:
Approx. 1750 mm (68.9 in)
Height:
Approx. 1230 mm (48.4 in)
Weights
Curb Weight:
Approx. 1300-1350 kg (2866-2976 lbs)
Wheelbase:
Approx. 2505 mm (98.6 in)
Wheel Bolt Pattern:
5x114.3 mm
🛡️ Safety Features
Ratings
NHTSA Rating:
Likely no official NHTSA ratings for this era and specific model in many markets. Manual will cover passive safety systems.
Active Features
ABS:
Anti-lock Braking System (ABS) standard.
Passive Features
Airbags:
Driver and passenger airbags standard.
Seatbelts:
Three-point inertia-reel seatbelts.
Structural Integrity:
Reinforced chassis and crumple zones, detailed in body repair sections.
💡 Technology Features
Infotainment
Audio System:
Factory premium audio system (e.g., Bose) often available; manual covers basic diagnostics and speaker replacement.
Driver Assistance
ABS System:
Anti-lock Braking System (ABS) as a primary electronic driver aid.
Connectivity
Diagnostic Ports:
OBD-I diagnostic port, requiring specific diagnostic tools for ECU codes.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000-5,000 miles or 3-6 months, with specific oil type.
Spark Plugs:
Rotary spark plugs (often 2 per rotor, 4 total) require specific replacement intervals, detailed in manual.
Timing Belt:
Not applicable; rotary engines do not have timing belts or chains in the conventional sense.
Fluid Specifications
Engine Oil:
Specific viscosity (e.g., 10W-30 or 5W-30 synthetic) and API rating required. Manual will detail specific Mazda recommendations.
Coolant:
Mazda-specific coolant or equivalent; capacity and type detailed.
Brake Fluid:
DOT 3 or DOT 4, depending on ABS system requirements.
Known Issues
Rotary Engine:
Apex seal wear, vacuum leaks, oil seal issues, common rebuild needs due to high-performance nature and specific rotary requirements.
Sequential Turbos:
Failure of primary or secondary turbocharger, wastegate issues, intercooler pipe leaks.
Fuel System:
Injector clogging, fuel pump issues, sensor failures (e.g., O2 sensor, MAP sensor).
Electrical:
Alternator failures, starter motor issues, aging wiring harnesses.
📚 Vehicle History
Brand Heritage
Rotary Legacy:
Mazda's long history with the Wankel rotary engine, dating back to the Cosmo.
Model Evolution
Fd Generation:
The FD generation (1992-2002) is renowned for its advanced aerodynamics, lightweight construction, and the twin-turbo 13B-REW engine.
Production
Production Years:
1991-2002 (FD generation)
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Car And Driver:
Named to Car and Driver's Ten Best list multiple times in its generation.
Road And Track:
Widely praised by automotive journalists for its handling and performance.
Ratings
Iconic Status:
Considered one of the greatest Japanese sports cars of the 1990s.
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