Subaru Legacy 1995 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 1995 Chassis Code: BD/BG Codes Engine Codes: EJ22, EJ25 (DOHC Turbocharged EJ20G for GT trim) 👋 Introduction Market Position Segment: Mid-size...

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标签: 1995 Car Cars Legacy Misc Subaru

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Legacy

Year:

Chassis Code:

BD/BG

Codes

Engine Codes:

EJ22, EJ25 (DOHC Turbocharged EJ20G for GT trim)

👋 Introduction

Market Position

Segment:

Mid-size sedan/wagon, known for AWD standard on most models.

Reputation:

Durable, reliable, with strong all-weather capability due to standard AWD.

Competitive Analysis

Competitors:

Toyota Camry, Honda Accord, Ford Taurus, Mazda 626, Nissan Altima.

Key Features

Standard AWD:

Subaru's signature Symmetrical All-Wheel Drive system.

Engine Options:

Naturally aspirated and turbocharged Boxer engines.

Body Styles:

4-door sedan and 5-door wagon.

📋 Manual Details

Coverage Areas

Regions Covered:

North America, Global

Trim Levels Covered:

L, LS, GT, Outback (specific trims might vary within the manual)

Page Count

Estimated Pages:

Hundreds of pages (exact number varies by specific printing/download)

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine removal/installation, cylinder head, pistons, crankshaft, camshafts, timing belt, oil pump, lubrication system.

Engine Fuel And Emissions:

Fuel injection system (MPI), fuel pump, injectors, fuel pressure regulator, evaporative emission control (EVAP), catalytic converter.

Engine Cooling:

Radiator, thermostat, water pump, cooling fan, coolant hoses.

Engine Ignition:

Ignition timing, spark plugs, ignition coils, distributor (if applicable), ECU control.

Transmission Automatic:

ATF, transmission removal/installation, valve body, torque converter, clutch packs, seals.

Transmission Manual:

Clutch system, gearbox removal/installation, gear sets, synchronizers, shifter linkage.

Drivetrain AWD:

Viscous coupling unit (VCU), transfer case, front and rear differentials, driveshafts, CV joints.

Brakes:

Hydraulic system, brake fluid, master cylinder, calipers, pads, rotors, ABS system components, parking brake.

Suspension:

Front struts, rear shocks, control arms, sway bars, bushings, wheel bearings.

Steering:

Power steering system, pump, rack and pinion, steering column, alignment specifications.

Electrical System:

Battery, alternator, starter motor, wiring diagrams, fuses, relays, lighting, accessories.

Climate Control:

HVAC system, refrigerant, compressor, evaporator, heater core, blower motor.

Body And Trim:

Exterior panels, interior trim, door mechanisms, glass, bumpers, seals.

Safety Systems:

Airbag system (SRS), seatbelts, crumple zones.

Procedures Included

Preventive Maintenance:

Oil changes, filter replacements, fluid checks and flushes, tune-ups, belt inspections.

Troubleshooting:

Diagnostic procedures for common drivability issues, electrical faults, and mechanical problems.

Component Repair:

Detailed step-by-step instructions for disassembling, inspecting, repairing, and reassembling major components.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems.

Specifications And Tolerances:

Torque specifications, clearances, measurements, and alignment data.

Special Tools:

Identification and usage of Subaru-specific or recommended tools for certain procedures.

Technical Depth

Depth:

Comprehensive coverage suitable for professional technicians and experienced DIY mechanics.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely searchable text for easy navigation (depending on scan quality).

Print Quality

Printability:

Designed to be printed in its entirety or specific sections.

Binding Type

Binding:

N/A (Digital PDF download)

Paper Type

Paper Type:

N/A (Digital PDF download)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

Configuration 1:

2.2L SOHC Flat-4 (Boxer)

Horsepower 1:

Approx. 135 hp @ 5500 rpm

Torque 1:

Approx. 135 lb-ft @ 4400 rpm

Engine Code 2:

EJ25D

Configuration 2:

2.5L DOHC Flat-4 (Boxer)

Horsepower 2:

Approx. 165 hp @ 6000 rpm

Torque 2:

Approx. 155 lb-ft @ 4000 rpm

Engine Code 3:

EJ20G (GT models)

Configuration 3:

2.0L DOHC Turbocharged Flat-4 (Boxer)

Horsepower 3:

Approx. 205 hp @ 6000 rpm

Torque 3:

Approx. 200 lb-ft @ 4000 rpm

Performance

Aspiration:

Naturally aspirated and Turbocharged

Fuel System

Type:

Electronic Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Standard

Type:

5-speed Manual Transmission (MT)

Optional

Type:

4-speed Automatic Transmission (AT) with Lock-up Torque Converter

Features

AWD Engagement:

Full-time Symmetrical All-Wheel Drive with viscous coupling center differential.

📐 Dimensions

Exterior

Wheelbase:

Approx. 104.3 inches (2649 mm)

Length:

Approx. 187.2 inches (4755 mm) for Sedan, 187.8 inches (4770 mm) for Wagon

Width:

Approx. 67.7 inches (1720 mm)

Height:

Approx. 55.5 inches (1410 mm) for Sedan, 58.5 inches (1486 mm) for Wagon

Weights

Curb Weight:

Approx. 3000-3300 lbs (1360-1500 kg) depending on configuration

Gross Vehicle Weight Rating:

Approx. 4200-4500 lbs (1905-2041 kg)

🛡️ Safety Features

Ratings

NHTSA Driver Front Impact:

Likely 4-star (for models with airbags, specific year ratings vary)

NHTSA Passenger Front Impact:

Likely 4-star (for models with airbags, specific year ratings vary)

Active Features

Available (standard on some trims/models)

Traction Control:

Not commonly available on this generation.

Passive Features

Airbags:

Driver and Passenger airbags available (standard on higher trims).

Seatbelts:

Three-point front and rear seatbelts.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/Cassette/CD player (optional CD).

Display:

Basic analog gauges and simple climate controls. No central digital display.

Driver Assistance

Cruise Control:

Available on most trims.

Connectivity

Aux Input:

Not standard; aftermarket solutions may be available.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,750 to 7,500 miles or 6 months, depending on driving conditions and oil type used.

Timing Belt Replacement:

Crucial interval, usually every 60,000 to 100,000 miles or 5-7 years. Check manual for exact recommendation.

Coolant Flush:

Recommended every 30,000 to 50,000 miles or 2-3 years.

Fluid Specifications

Engine Oil Type:

API SG or SH rated, SAE 5W-30 or 10W-30 (refer to manual for exact viscosity based on temperature).

Engine Oil Capacity:

Approx. 4.5 US quarts (4.3 L) with filter change.

Automatic Transmission Fluid:

Subaru ATF-HP (or equivalent Dexron III type fluid).

Manual Transmission Fluid:

API GL-4 or GL-5 SAE 75W-90 gear oil.

Coolant:

Ethylene Glycol-based coolant (e.g., Subaru Super Coolant or equivalent).

Brake Fluid:

DOT 3 or DOT 4.

Known Issues

Head Gaskets:

While less prone than later generations, early EJ25D engines could develop head gasket leaks.

Timing Belt:

Failure can cause catastrophic engine damage due to interference design. Regular replacement is critical.

Automatic Transmission:

Some transmissions might exhibit harsh shifting or delayed engagement with age and mileage.

Suspension Components:

Worn bushings and struts are common with age and mileage, affecting ride quality and handling.

📚 Vehicle History

Brand Heritage

Brand Focus:

Subaru is known for its engineering, particularly its horizontally opposed (Boxer) engines and Symmetrical All-Wheel Drive systems.

Model Evolution

Generation:

Second Generation Subaru Legacy (BD/BG, 1994-1999).

Previous Generation:

First Generation (BF/BG, 1990-1994).

Design Changes:

This generation featured a more rounded, aerodynamic design compared to the previous angular styling. Introduced the GT trim with a turbocharged engine.

Production

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Automotive Press:

The second-generation Legacy generally received positive reviews for its AWD capabilities and comfortable ride, though sometimes criticized for engine power in non-turbo models.