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CHRYSLER TOWN & COUNTRY/VOYAGER 1996 1997 1998 1999 2000 Service Repair Workshop Manual (PDF)

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🏷️ Basic Information Identification Make: Chrysler Model: Town & Country / Voyager Years Covered: 1996, 1997, 1998, 1999, 2000 👋 Introduction Market Position Vehicle Segment: Full-size Minivan Competitive Analysis Key...
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CHRYSLER TOWN & COUNTRY/VOYAGER 1996 1997 1998 1999 2000 Service Repair Workshop Manual (PDF)
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Town & Country / Voyager
Years Covered:
1996, 1997, 1998, 1999, 2000
👋 Introduction
Market Position
Vehicle Segment:
Full-size Minivan
Competitive Analysis
Key Competitors:
Ford Windstar, Chevrolet Venture/Pontiac Trans Sport/Oldsmobile Silhouette (GM Minivan Platform), Honda Odyssey, Toyota Sienna, Mercury Villager.
Key Features
Vehicle Appeal:
Spacious interior, comfortable ride, flexible seating arrangements, versatile cargo capacity, suitable for families and cargo hauling.
📋 Manual Details
Coverage Areas
Geographic Coverage:
North America (likely, based on model availability)
Page Count
Estimated Page Count:
Extensive (typical workshop manuals of this era exceed 1000 pages across multiple volumes or comprehensive digital content)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF (potentially with HTML/PDF hybrid components)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (Gasoline), Cooling System, Fuel System, Exhaust System, Transaxle (Automatic and Manual), Power Transfer Unit (if applicable)
Chassis:
Suspension (Front and Rear), Steering System (including Power Steering), Brakes (including ABS), Tires and Wheels, Frame and Bumpers
Electrical:
Battery, Charging System (Alternator, Regulator), Starting System (Starter, Ignition), Ignition System, Lighting (Lamps, Turn Signals), Instrument Panel and Systems, Audio Systems, Horns, Vehicle Speed Control System, Wiper and Washer Systems, Restraint System (Airbags), Power Door Locks, Vehicle Theft Security System, Power Windows, Power Seats, Power Mirrors, Chime Warning/Reminder System, Electrically Heated Systems, Overhead Console, Wiring Diagrams
Body:
Body, Heating and Air Conditioning, Emission Control Systems
Procedures Included
Maintenance:
Lubrication, Fluid Changes (Oil, Coolant, Brake Fluid, Power Steering Fluid, Transmission Fluid), Filter Replacements, Spark Plug Replacement, Belt Replacement, Wiper Blade Replacement
Diagnostics And Repair:
Troubleshooting guides, Component testing, System diagnostics (e.g., starting system, charging system, braking system), Engine repair (major and minor), Transmission repair, Suspension and steering component replacement, Brake system overhaul, Electrical system troubleshooting and repair, HVAC system service, Body panel repair (basic)
Component Replacement:
Removal and installation procedures for all major and many minor components, including but not limited to: engine, transmission, starter, alternator, radiator, water pump, fuel pump, brake calipers, master cylinder, suspension arms, struts, steering rack, power window motors, door locks, seats, mirrors.
Technical Depth
Depth:
Comprehensive Workshop Level (covering diagnostics, disassembly, repair, assembly, and reassembly of most vehicle systems)
📊 Manual Specifications
File Format
Digital Format:
Adobe Acrobat PDF (searchable text may vary depending on source scan quality), HTML/PDF hybrid.
Print Quality
Digital Quality:
Variable (depends on original source; typically clear enough for professional use, but older scans may have artifacts).
Binding Type
Binding:
N/A (Digital File)
Paper Type
Paper Type:
N/A (Digital File)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
3.3L (3301cc) V6 OHV (12-valve) 'EGA' / 'EPE' Engine
Engine Power 1:
Approximately 158-182 hp (depending on year and specific variant)
Engine Torque 1:
Approximately 190-205 lb-ft (depending on year and specific variant)
Secondary Engine
Engine Option 2:
3.8L (3778cc) V6 OHV (12-valve) 'L32' Engine
Engine Power 2:
Approximately 180-215 hp (depending on year and specific variant)
Engine Torque 2:
Approximately 230-267 lb-ft (depending on year and specific variant)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Engine Management
Ignition Type:
Distributorless Ignition System (DIS) or Distributor Ignition (depending on specific engine variant and year)
🔧 Transmission
Standard Transmission
Automatic Transmission Option:
4-speed Automatic Transaxle (e.g., 42LE)
Optional Transmission
Manual Transmission Option:
Manual Transaxle not commonly offered for this generation Town & Country/Voyager, primarily automatic.
Features
Transmission Control:
Electronic Control Unit (ECU) for shift logic and performance.
📐 Dimensions
Exterior
Wheelbase:
Approx. 119.3 inches (standard wheelbase), 126.3 inches (long wheelbase)
Cargo
Cargo Volume:
Significant cargo capacity, configurable with folding/removable seats (specific volumes vary by configuration and wheelbase).
Weights
Curb Weight:
Typically in the range of 4000-4500 lbs, depending on configuration and engine.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Varies by year and specific crash test, generally good for its class at the time. Likely 4-star or 5-star for frontal impact.
Active Features
ABS:
Standard on many models, optional on others. Anti-lock Braking System.
Passive Features
Airbags:
Driver and front passenger airbags are standard. Side airbags may be optional on later models.
Seatbelts:
Three-point seatbelts for all outboard seating positions.
💡 Technology Features
Infotainment
Audio Options:
Factory AM/FM/Cassette or CD players, some models may have optional premium audio systems (e.g., Infinity).
Driver Assistance
Cruise Control:
Standard on most models. Vehicle Speed Control System.
Connectivity
Power Features:
Power windows, power door locks, power mirrors are common features, often standard on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-7,500 miles or 6 months, depending on oil type and driving conditions (refer to specific manual for exact recommendation).
Coolant Change Interval:
Initial fill is often long-life, subsequent changes typically every 30,000-50,000 miles or 2-3 years.
Transmission Fluid Change Interval:
Often recommended around 30,000-60,000 miles, especially under severe driving conditions.
Fluid Specifications
Engine Oil Type:
API Certified SAE 5W-30 or 10W-30 (refer to owner's manual for precise viscosity and specification based on temperature).
Coolant Type:
Chrysler OAT (Organic Additive Technology) or HOAT (Hybrid Organic Additive Technology) type coolant, typically Mopar Antifreeze/Coolant (blue color).
Transmission Fluid Type:
ATF+4 (Automatic Transmission Fluid Type 4) for most automatic transmissions of this era, or equivalent Mopar specified fluid.
Known Issues
Common Powertrain Issues:
Head gasket failures (especially on 3.3L and 3.8L engines, particularly earlier models), transmission solenoid issues, torque converter problems, intake manifold gasket leaks.
Common Chassis Issues:
Worn ball joints and tie rod ends, wheel bearing failures, rear axle bearing issues, power steering pump leaks.
Common Electrical Issues:
Faulty power window motors, door lock actuator failures, instrument cluster problems (e.g., dead pixels, gauge failures), ABS sensor failures, radiator fan control module failures.
📚 Vehicle History
Brand Heritage
Chrysler Minivan Legacy:
Chrysler pioneered the modern minivan segment with the Dodge Caravan/Plymouth Voyager in the mid-1980s, setting the standard for utility and family transport.
Model Evolution
Third Generation:
This generation (NS platform) represented a significant redesign from the previous generation, introducing more aerodynamic styling, improved safety, and enhanced interior flexibility.
Production
Manufacturing Plant:
Windsor Assembly Plant, Ontario, Canada.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
While the Town & Country/Voyager itself may not have consistently made the '10Best' list, Chrysler's minivan platform was a benchmark in its segment during this era and was highly regarded for its functionality.
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