Chrysler Grand Voyager 1996 1997 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Grand Voyager Generation: GS (Second Generation) Model Years Covered: 1996, 1997 Codes Platform Code: NS/GS (Chrysler Minivan Platform) 👋 Introduction Market Position Vehicle...

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标签: 1996 1997 Car Cars Chrysler Grand Voyager

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Description

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Grand Voyager

Generation:

GS (Second Generation)

Model Years Covered:

1996, 1997

Codes

Platform Code:

NS/GS (Chrysler Minivan Platform)

👋 Introduction

Market Position

Vehicle Type:

Minivan

Target Audience Manual:

Mechanics and DIY owners

Competitive Analysis

Primary Competitors Era:

Dodge Caravan/Plymouth Voyager, Ford Windstar, Chevrolet Venture

Key Features Vehicle

Seating Capacity:

Configurable (typically 7-8 passengers)

Key Features Manual

Ease Of Use:

Designed for simple explanations, easy to read

Completeness:

100% complete and intact, no missing pages/sections

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Language:

English

Page Count:

Format:

Download Type:

Instant Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Yes (including disassembly, assembly, inspection, and repair)

Engine Control System ECM:

Yes (diagnostics, testing, and adjustments)

Fuel System:

Yes (fuel injection, pump, lines, filter, tank)

Cooling System:

Yes (radiator, fan, thermostat, water pump)

Ignition System:

Yes (spark plugs, coils, ignition control)

Exhaust System:

Yes (manifold, catalytic converter, muffler)

Transmission Automatic:

Yes (repair, adjustment, overhaul, fluid)

Drivetrain Axles Cv Joints:

Yes (removal, installation, inspection)

Suspension Front:

Yes (struts, control arms, ball joints, bushings)

Suspension Rear:

Yes (shocks, springs, trailing arms)

Steering System:

Yes (power steering, column, rack and pinion)

Braking System:

Yes (discs, pads, calipers, lines, ABS)

Anti-Lock Braking System ABS:

Yes (components, diagnosis, repair)

Body Exterior:

Yes (panels, doors, bumpers, glass, trim)

Body Interior:

Yes (seats, trim panels, headliner, dashboard)

HVAC System:

Yes (heating, ventilation, air conditioning)

Electrical System Battery Charging:

Yes (alternator, battery, wiring)

Electrical System Lighting:

Yes (headlights, taillights, interior lights)

Electrical System Instruments Gauges:

Yes (instrument cluster, warning lights)

Electrical System Wiper Washer:

Yes (motors, linkages, fluid system)

Electrical System Power Windows Locks:

Yes (motors, switches, mechanisms)

Electrical System Audio Visual Systems:

Yes (radio, speakers, potential entertainment systems)

Airbags Srs:

Yes (components, diagnosis, precautions)

Cruise Control:

Yes (components, testing, repair)

Procedures Included

Routine Maintenance:

Yes (oil changes, filter replacements, fluid checks)

Troubleshooting:

Yes (diagnostic charts, common problems, fault finding)

Disassembly And Assembly:

Yes (comprehensive step-by-step for all major components)

Inspection And Testing:

Yes (component testing, system checks, diagnostic procedures)

Adjustment And Calibration:

Yes (valve adjustments, throttle body cleaning, sensor calibration)

Removal And Installation:

Yes (detailed procedures for component replacement)

Component Rebuilds:

Yes (implied for major components like engines and transmissions)

Wiring Diagrams:

Yes (essential for electrical troubleshooting)

Technical Depth

Depth Of Coverage:

Comprehensive (bumper-to-bumper, from basic maintenance to complex repairs)

Illustrations Diagrams:

Yes (pictorial diagrams, exploded views, drawings, photos)

Special Tools:

Yes (reference to specific service tool numbers and usage)

Technical Specifications:

Yes (tightening torques, wear limits, fluid capacities, adjustment values)

📊 Manual Specifications

File Format

File Format:

Compatibility:

Windows, Mac, Linux OS

Required Software:

Adobe Reader

Print Quality

Printable:

Yes (all pages printable)

Zoom Capability:

Binding Type

Binding Type:

Digital (PDF Download)

Paper Type

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Option 1:

3.0L V6 SOHC (Mitsubishi 6G72)

Engine Option 2:

3.3L V6 OHV (Chrysler EDB/EDZ)

Engine Option 3:

3.8L V6 OHV (Chrysler EGH)

Performance

Horsepower 3.0L:

~150 hp

Torque 3.0L:

~170 lb-ft

Horsepower 3.3L:

~158 hp

Torque 3.3L:

~200 lb-ft

Horsepower 3.8L:

~180 hp

Torque 3.8L:

~235 lb-ft

Fuel System

Fuel Injection Type:

Electronic Fuel Injection (EFI)

🔧 Transmission

Standard

Transmission Type:

4-speed Automatic (e.g., 41TE/42LE)

Optional

Optional Transmission:

N/A (primarily automatic for this generation)

Features

Transmission Control:

Electronic transmission control

📐 Dimensions

Exterior

Wheelbase:

Approx. 119.3 inches

Length:

Approx. 190.8 - 193.4 inches (depending on configuration)

Width:

Approx. 72.1 inches

Height:

Approx. 68.4 inches

Weights

Curb Weight:

Approx. 4,000 - 4,300 lbs (depending on engine and options)

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Rating Driver:

4/5 Stars (for specific model year testing)

NHTSA Frontal Crash Rating Passenger:

4/5 Stars (for specific model year testing)

Active Features

Standard on most models

Traction Control:

Optional on some models

Passive Features

Airbags:

Driver and passenger front airbags

Seat Belts:

Three-point seat belts for all seating positions

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette and optional CD player

Speaker Configuration:

Typically 4 to 6 speakers

Driver Assistance

Cruise Control:

Available as an option

Connectivity

Oem Connectivity:

Limited to basic audio system functions

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual, typically 3,000-7,500 miles or 3-6 months

Transmission Fluid Change Interval:

Refer to manual, often 30,000-60,000 miles

Spark Plug Replacement Interval:

Refer to manual, varies by engine (e.g., 30,000-100,000 miles)

Fluid Specifications

Engine Oil Type:

Refer to manual for specific viscosity (e.g., SAE 5W-30)

Transmission Fluid Type:

ATF+3 (Mopar)

Coolant Type:

Ethylene Glycol based coolant (Mopar Antifreeze/Coolant)

Known Issues

Common Issue Transmission Slipping:

Common in higher mileage units, often related to fluid and filter changes or internal wear.

Common Issue Heater Core:

Leaking heater cores are a recurring problem due to their location.

Common Issue Power Window Motors:

Failure of power window motors and regulators.

Common Issue Suspension Wear:

Wear in ball joints, tie rod ends, and bushings due to vehicle weight and use.

📚 Vehicle History

Brand Heritage

Chrysler Minivan Legacy:

Pioneer in the minivan segment with the original Dodge Caravan/Plymouth Voyager

Model Evolution

Generation Gs Introduction:

Introduced for the 1996 model year, representing a significant redesign over the previous generation.

Grand Voyager Positioning:

Positioned as a more upscale and feature-rich version of the standard Voyager/Caravan.

Production

Assembly Locations:

Windsor, Ontario, Canada (Chrysler Canada Inc.)

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

Chrysler minivans often featured on Car and Driver's 10Best lists in earlier generations, setting benchmarks.